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Galaxy Power System
ABB Galaxy Power System User Manual
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age 1
© Cop
yright 2021 AB
B. All righ
ts reserved.
INST
ALLA
TION MANUAL
Installat
io
n Guid
e for Galax
y P
o
w
er S
ystem
s
Note:
Instructions in th
is ma
nual ref
er
enc
e i
nst
allat
ion
and setup
of
GPS
4848
/
1
00, GPS
4827
,
and
GPS
4830
pow
er
sys
t
ems,
using
the
Mill
ennium
II
C
ont
roll
er
.
F
or
ins
tallat
ion
and
setup
with
other
cont
r
ollers and r
ectifiers r
efer to their pr
oduct manu
als.
2
Table of Contents
Table of Contents
2
Introduction
6
Product Documentation
6
This Installation Guide
6
Revisions
6
Related Documentation
6
Customer Service Contacts
7
Customer Service, Technical Support, Product Repair and Return, and Warranty Service
7
Customer Training
7
Downloads and Software
7
Safety
8
Safety Statements
8
Warning and Safety Symbols
10
Precautions
11
Special Installation Notes
14
Deutsch - German
14
Español - Spanish
16
Français - French
18
Getting Started
20
Tools and
20
Torque Settings for Hardware
21
Unpacking - Location
21
System Electrical Architecture Overview
22
Introduction
22
Bonding Network
22
Facility
22
Single-Cabinet Distributed System
22
Distributed Architecture
23
Centralized Architecture
25
Cabinet Floor Mounting and Grounding
27
Cabinet Installation
27
Mounting Dimension of 4830, 434, 4827
27
Mounting Dimension of 4830, 434
28
Mounting Dimension of 4827
29
Procedure
30
Cabinet Ground and Central Office Ground
32
Cabinet Ground Procedure
32
Central Office Ground Procedure
32
Centralized Architecture
32
Distributed Architecture
32
Recommended Cable Rack Layout
34
Notes
35
Centralized or Distributed Architecture Connections
36
Multiple-Cabinet Installations
36
Special Requirements
36
Centralized Architecture
36
Introduction
36
DC Power Connections to Central Bus Bar
36
Remote Voltage Sense and System Shunt for Millennium II Controller When in a Cabinet with BLJ/BIC9 Bay Board
38
Remote Voltage Sense and System Shunt for Millennium II Controller When in a Cabinet with BIC10 Bay Board
39
Remote Voltage Sense and System Shunt for Millennium II Controller When in a Cabinet with BIC11 Bay Board
41
Ground Terminal Strip in 4800A GPS Distribution-Only Cabinets
43
Distributed Architecture
45
Intercabinet DC Power Bus Connections
45
Intercabinet Alarm and Serial Bus Connections
47
BLJ2/3 to BLJ2/3 (Millennium II Controller)
47
BLJ2/3 to BIC10 or BIC10 to BIC10 (Millennium II Controller)
48
BLJ2/3 to BIC11 or BIC11 to BIC11 (Millennium II Controller)
49
Bay ID and Shunt Size Configuration
50
BLJ2/3 (Millennium II Controller)
50
BIC10 (Millennium II Controller)
51
BIC11 (Millennium II Controller)
52
Millennium II Controller Configuration of BIC Shunt Channels
53
Software Configured Bay Current Shunt Channel Configuration in Millennium II
53
AC Connection and Wiring
55
Safety
55
Wire Sizing and Ampacity
55
AC Input Schemes
55
GPS 4848/100: 595 Rectifiers (48V, 200A) and 595LT Rectifiers (48V, 220A)
55
GPS 4830:GP100 Rectifiers(48V, 100A)
56
GPS 4827: NE050AC48TEZ Rectifiers (48V, 50A) and NE075AC48TEZ Rectifiers (48V, 75A)
56
AC Cable Routing
57
Connecting AC Conduit
57
Rectifier Positions
58
AC Input Panels Cross Reference
61
AC Input Panels
64
Wiring Options for ED8314230 Group 2
64
Wiring Options for ED8314230 Group 3
65
Wiring Options for ED8314230 Group 4A
66
Wiring Options for ED8314230 Group 7
67
Wiring Options for ED8314230 Group 10
68
Wiring Options for ED8314230 Group 11
69
Wiring Options for ED8314230 Group 18
70
Wiring Options for ED8314230 Group 20
71
Wiring Options for ED8314230 Group 24 & 25
72
Wiring Options for ED8314230 Group 26
73
Wiring Options for ED8314230 Group 27
74
Wiring Termination for ED8314230 Group 20 and 27
75
Wiring Options for ED8314230 Group 28
76
Wiring Options for ED8314230 Group 518
77
Wiring Options for ED8314230 Group 520 and 522
78
Wiring Options for ED8314230 Group 521
79
Field Modification of the 1-Phase Circuit Breaker AC Panel for Use with Phase-Neutral Input Circuits - ED83142-30 G7 or G28
80
Wiring Charts for GPS 4827
81
Wiring Charts for GPS 434
82
Wiring Charts for GPS 4830
84
Bottom Cable Feed Options for GPS 4848/100 Systems
86
Completing the AC Connection
87
Notes
87
DC Distribution Assembly and Connections
88
Overview
88
DC Distribution Panels Cross Reference
89
Connecting Loads
90
Cable Routing Strategy
90
Capacitor Charge Unit
90
Mounting Large Circuit Breakers
91
Mounting Small Plug-In Circuit Breakers and Fuses
91
Distribution Panels
92
Low Voltage Load Disconnect Feature
111
EBV Circuit Pack
111
Remote Peripheral Monitoring
112
Overview
112
RPM Modules
112
Current Limiting Resistors
112
Mounting Locations
113
RPM Installation
114
Notes
120
10. Battery Connection Panels
121
Connecting and Disconnecting Batteries
121
Note
121
Overview
121
Battery Connection Panels Cross Reference
122
Additional Battery Leads
123
Battery Connection Panel Options
124
Connecting (+) and (-) Conductors
125
Installing Battery Connection Panels
126
Contactor Control Board
127
Battery and Alarm Fuses and Circuit Breakers
127
Notes
128
11. Fascia Cover Installation
129
Introduction
129
Installing the Fascia Covers
129
12. Connection of Office Alarms
130
Introduction
130
Connecting Controller Alarms
130
Power up and Installation Completion
132
Initial System Checkout and Preparation for Power up
132
Before Installing Rectifiers
132
Safety Reminder
132
Controller Front Panels
132
Illustrations
132
Initial Power up of the System
133
Rectifier Installation Notes
133
Installing the First Rectifier
134
Verify Controller
134
Set Rectifier ID
135
Installing Rectifiers
136
Lamp Test
139
Voltage Calibration
139
Setting the System Float Voltage
139
Setting the System Shunt
140
Setting the Low-Voltage Battery Disconnect Feature
140
Setting the Low-Voltage Load Disconnect Feature
140
Connecting Batteries
141
Testing Rectifiers and Load Share
143
Testing Additional Alarms
143
Testing the BD Alarm
143
Millennium II Controller System Alarm Test
144
Connecting to Load
144
4
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ABB Galaxy Power System Specifications
General
Brand
ABB
Model
Galaxy Power System
Category
Industrial Equipment
Language
English
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