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Hypercharger HYC 50
Alpitronic Hypercharger HYC 50 User Manual
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HYC_
50
–
Operation and Installation Guide
Hardware
Version 1-2
All
rights
reser
ved.
Rep
roduction
of
this
document
,
in whole
or
in
part,
is o
nly
permitted
with
t
he
permission
of
alpitronic
GmbH.
Operating and
Installation Guide
Hardware
hypercharge
r HYC_50
(50
kW
)
Fast chargin
g system for
electric vehicles
for HW-Version 5.
6
2
Table of Contents
Table of Contents
6
Content
6
Figures
8
Tables
9
Safety Instructions
11
Intended Use
11
User
11
Safety Instructions for Installation and Maintenance
12
Product Description
14
Figure 1: HYC_50 with Open Front Door (Example with Two DC Charging Cables)
14
Table 1: Overview DC Power and Options HYC_50
14
Figure 2: HYC_50 with Two DC Charging Cables
15
Charging Interfaces
16
Table 2: Charging Interfaces
16
Table 3: Possible Combinations of Charging Interfaces
16
DC-Power Unit / Power Outputs
17
Figure 3: DC Power Characteristics in Different Configurations
17
Type Plate
18
Figure 4: Example of a Type of Plate Without Calibration Conformity for HYC_50
18
Exterior View
19
Figure 5: Elements of the HYC_50
19
Opening the HYC_50
20
Figure 6: Locking Lid of the HYC_50
20
Figure 7: Front Door Locking Mechanism
20
Door Contactor
21
Interior View
22
Figure 8: Interior View of the HYC_50
22
Figure 9: Interior View Front HYC_50 (Backside)
23
Table 4: Components of the HYC_50
24
Additional Options
25
Colors HYC_50
25
Credit Card Terminal
25
Figure 10: Contactless Credit Card Terminal (Model COR A20)
25
Packaging, Transport, and Storage
26
Packaging
26
Transport, Handling, and Storage
26
Unpacking the HYC_50
26
Figure 11: Packed HYC_50
26
HYC_50 Installation and Commissioning
27
Mechanical Installation of the HYC_50
27
Mounting the Stand
27
Charging Cable Lengths
28
Figure 12: Mounting the Stand HYC_50
28
Figure 13: Cable Length for the Two DC Outputs of the HYC_50 with Cable Management
28
Location Selection
29
Figure 14: Recommended Minimum Distances for Site Selection
29
Figure 15: Installation Height (Barrier-Free) and Minimum Distances for Supply Air and Exhaust
30
Positioning of Mounting Frame HYC_50
31
Mounting the HYC_50
32
Mounting Preparation
32
Figure 16: Cable Gland
32
Table 5: Load Table for Fischer Dowels/Anchors
32
Figure 17: Strain Relief for Different Cable Diameters
33
Installation of the Connection Cable in the Cable Inlet
34
Table 6: Assembly Steps HYC_60
38
Electrical Installation
39
Circuit Diagram HYC_50
40
Figure 18: Circuit Diagram of the HYC_50
40
Connecting the Mains Cables
41
Table 7: Recommended Cross-Sections
41
Surge Protection
42
Checks before Switching on for the First Time
42
Table 8: Checks before Commissioning
42
Commissioning Protocol
43
Diagnosis and Parameterization
46
Table 9: Default IP Address of the HYC_50
46
Operation of the HYC_50
47
Starting the Charging Process
47
Authentication
47
Figure 19: Authentication
47
Figure 20: Overview of the Authentication Options
48
Figure 21: Authentication Process
49
Figure 22: Overview User Guide Per Authentication Option
50
Charging Plug Selection
51
Figure 23: Charging Plug Selection
51
Figure 24: Language Selection
52
Plugging in the Charging Cable
53
Figure 25: Plugging in the Charging Cable
53
During the Charging Process
54
Charging Overview
54
Figure 26: Initializing
54
Figure 27: Overview of Charging Process
55
Figure 28: Detailed Loading Overview
56
Figure 29: Load Second Vehicle
57
Stop Charging Process
58
Wake Screen
58
Stop Charging
58
Figure 30: Charging Overview with Two Active Charging Processes
58
Figure 31: Stop Charging
59
Figure 32: Authentication to Stop Charging Process
60
Figure 33: Process Charging Stop
60
Figure 34: Unplug the Charging Connector
61
Procedure for Error Messages
62
Authentication Failed
62
Figure 35: Authentication Failed
62
Charging Plug Defective
63
Figure 36: Charging Plug Defective
63
Error During Communication Setup
64
Figure 37: Error During Communication Setup
64
Connector Locking Failed
65
Figure 38: Connector Locking Failed
65
The Vehicle Signals an Error
66
Figure 39: Vehicle Error
66
Fault Description and Correction
67
Table 10: Fault Description and Correction
67
Maintenance
68
Overview of the Maintenance Work
68
Function Test of the Main Switch
68
Table 11: Regular Maintenance Work
68
Review of the Protective Measures
69
Figure 40: Main Switch with Connected Cables
69
Figure 41: Digital Multimeter for Voltage Free Testing
69
Checking Cleanliness and Condensation
70
Checking the Screws
70
Replacing the Air Filter Inserts
70
Figure 42: Air Filter Inlet
70
Table 12: Torque of Components
70
Plug Contacts Charging Cable Set
71
Figure 43: Air Filter Outlet
71
Figure 44: Charging Plug Side View
71
Check Overvoltage Protection
72
Figure 45: Charging Plug Contactors
72
Figure 46: Check of Overvoltage Protection
72
Repair and Service
73
Disposal
74
Technical Data
75
Table 13: Technical Data
75
Table 14: Mechanical Data
75
Table 15: Electrical Connection Data HYC_50
75
Table 16: Idle Power Dissipation at 400V According to the Display Brightness
76
Table 17: Frequency Bands and Transmission Levels of the HYC_50
76
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Alpitronic Hypercharger HYC 50 Specifications
General
Brand
Alpitronic
Model
Hypercharger HYC 50
Category
Battery Charger
Language
English
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