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TUONO V4 R a-PRC ABS
APRILIA TUONO V4 R a-PRC ABS User Manual
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SERVICE STATION MANUAL
2Q000037
TUONO V4 R a-PRC ABS
2
Table of Contents
Man: TUONO V4 R a-PRC ABS
5
Cap:Characteristics
6
Sez:Rules
7
Sez:Safety rules
7
Sez:Maintenance rules
8
Sez:Running-in
10
Sez:Vehicle identification
11
Sez:Dimensions and mass
11
Sez:Engine
12
Sez:Transmission
12
Sez:Capacities
12
Sez:Drive chain
13
Sez:Electrical system
13
Sez:Frame and suspensions
13
Sez:Brakes
14
Sez:Wheels and tyres
14
Sez:Supply
15
Sez:Tightening Torques
15
Sez:Chassis
15
Sez:Front side
15
Sez:Central part
23
Sez:Back side
32
Sez:Engine
39
Cap:Special tools
52
Cap:Maintenance
60
Sez:Scheduled maintenance table
61
Sez:Recommended products
62
Sez:Spark plug
62
Sez:Engine oil
63
Sez:Check
63
Sez:Replacement
64
Sez:Engine oil filter
65
Sez:Air filter
65
Sez:Checking the valve clearance
67
Sez:Front cylinder head valves
68
Sez:Rear cylinder head valves
75
Sez:Calibrated pad thickness
81
Cap:Troubleshooting
84
Sez:The engine does not start
86
Cap:Engine
259
Sez:Gearbox
260
Sez:Diagram
261
Sez:Removing the gearbox
261
Sez:Gearbox shafts
263
Sez:Disassembling the gearbox
263
Sez:Checking the primary shaft
264
Sez:Checking the secondary shaft
265
Sez:Checking the desmodromic drum
265
Sez:Checking the forks
265
Sez:Assembling the gearbox
266
Sez:Gear selector
269
Sez:Removing the gear selector
269
Sez:Checking the gear selector
270
Sez:Reassembling the gear selector
271
Sez:Starter motor
271
Sez:Removing the idle gear
271
Sez:Start-up system check
271
Sez:Fitting the idle gear
272
Sez:Generator side
273
Sez:Removing the flywheel cover
273
Sez:Magneto flywheel removal
274
Sez:Inspecting the cover components
275
Sez:Installing the flywheel
276
Sez:Flywheel cover installation
276
Sez:Clutch side
277
Sez:Removing the clutch cover
278
Sez:Disassembling the clutch
279
Sez:Checking the clutch plates
282
Sez:Checking the clutch housing
282
Sez:Checking the pusher plate
283
Sez:Checking the clutch hub
283
Sez:Checking the springs
283
Sez:Assembling the clutch
284
Sez:Installing the clutch cover
290
Sez:Heads
292
Sez:Head cover removal
294
Sez:Front head
295
Sez:Removing camshafts
295
Sez:Inspecting camshafts
298
Sez:Installing camshafts
299
Sez:Front head removal
302
Sez:Front head check
306
Sez:Front head fitting
306
Sez:Rear head
313
Sez:Removing camshafts
313
Sez:Inspecting camshafts
316
Sez:Installing camshafts
317
Sez:Rear head removal
320
Sez:Rear head check
323
Sez:Rear head fitting
324
Sez:Valves
330
Sez:Valve removal
330
Sez:Valve check
331
Sez:Valve installation
333
Sez:Crankcase
334
Sez:Balancing countershaft removal
337
Sez:Balancing countershaft fitting
341
Sez:Main transmission gear removal
342
Sez:Installing the primary drive gear
343
Sez:Preparation
344
Sez:Crankcase opening
345
Sez:Removing connecting rods - pistons
346
Sez:Crankshaft removal
347
Sez:Bearing removal
348
Sez:Bushing removal
349
Sez:Crankshaft check
350
Sez:Balancing countershaft check
350
Sez:Connecting rod check
350
Sez:Inspecting pistons
351
Sez:Selecting connecting rods
352
Sez:Bushing selection
354
Sez:Bearing fitting
359
Sez:Bushing fitting
361
Sez:Crankshaft fitting
363
Sez:Installing connecting rods - pistons
365
Sez:Crankcase closing
369
Sez:Thermal group
371
Sez:Lubrication
372
Sez:Oil pump
373
Sez:Removing
373
Sez:Installing
375
Sez:Removing the oil sump
377
Sez:Blow-by
378
Sez:SAS valve
379
Sez:Diagram
379
Sez:Inspecting the one-way valve
379
Cap:Suspensions
391
Sez:Front
392
Sez:Removing the front wheel
392
Sez:Checking the front wheel
393
Sez:Handlebar
395
Sez:Front fork
396
Sez:Diagram
396
Sez:Adjustment
397
Sez:Removing the fork legs
398
Sez:Draining oil
398
Sez:Disassembling the fork
401
Sez:Checking the components
403
Sez:Reassembling the fork
405
Sez:Filling oil
409
Sez:Steering damper
410
Sez:Steering bearing
410
Sez:Adjusting play
411
Sez:Rear
413
Sez:Removing the rear wheel
414
Sez:Checking the rear wheel
416
Sez:Shock absorbers
421
Sez:Adjusting
422
Sez:Removing
424
Sez:Linkages
425
Sez:Removing
425
Cap:Chassis
427
Sez:Swinging arm
429
Sez:Removing
430
Sez:Checking
432
Sez:Installing
433
Sez:Drive chain
436
Sez:inspection
436
Sez:Adjusting
437
Sez:Chain sliders
439
Sez:Stand
440
Sez:Side stand
440
Sez:Exhaust
441
Sez:Removing the tail pipe
442
Sez:Removing the catalytic converter
443
Sez:Removing the exhaust manifold
444
Sez:Butterfly valve in exhaust
446
Sez:Engine oil cooler
447
Sez:Removing
448
Cap:Bodywork
494
Sez:Seat
502
Sez:Driving mirrors
503
Sez:Instrument panel
503
Sez:Headlight fairing
504
Sez:Side body panels
506
Sez:Side fairings
506
Sez:Fairing mounting panels
507
Sez:Air box
507
Sez:Rear mudguard
510
Sez:Lower cowl
510
Sez:Fuel tank
511
Sez:Front mudguard
512
Sez:Instrument cluster support
512
Sez:Tail guard
515
Sez:Side air deflectors
518
4
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APRILIA TUONO V4 R a-PRC ABS Specifications
General
Brand
APRILIA
Model
TUONO V4 R a-PRC ABS
Category
Motorcycle
Language
English
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