Name: BMW K 1200RS
Brand: BMW
Rating: 5 (1 reviews)

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Usage4
Key to Symbols4
Contents5
Tightening Torques12
Table of Operating Fluids21
Maintenance Intervals22
Changing Engine Oil, Renewing Oil Filter Element23
Gearbox Oil Change24
Rear Wheel Drive Oil Change24
Checking Valve Clearances, Adjusting if Necessary25
Renewing Spark Plugs27
Renewing Fuel Filter28
Removing the Fuel Pump Unit28
Removing and Installing Fuel Filter29
Removing/Installing Fuel Pump29
Installing Fuel Pump Unit29
Checking Hose Unions30
Renewing Coolant31
Draining Coolant31
Adding Coolant31
Battery Removal and Installation32
Topping up with Distilled Water (Battery)32
Renewing Intake Air Cleaner33
Brake System33
Brake Pads/Brake Discs34
Renewing Brake Pads35
Checking Brake Fluid Level/Topping up36
Renewing Brake Fluid and Bleeding Brake System37
Additional Preliminary Work38
Rear Brake39
Bleeding the Brakes41
Checking Operation of Side (Prop) Stand Switch43
Greasing the Side (Prop) Stand43
Checking Main (Centre) Stand, Greasing if Necessary43
Lubricating Main (Centre) Stand44
Checking Clutch Fluid Level, Correcting if Necessary45
Checking Tightness of Rear Wheel Studs45
Cleaning the Inductive Sensor at the Rear Wheel45
Reading out Moditec Fault Memory46
Checking Throttl Cable Play, Adjusting if Necessary46
Final Inspection with Road Safety and Functional Check46
Engine48
Engine Technical Data52
Preparatory Work with Engine Installed58
Removing Engine58
Dismantling Engine59
Removing Timing Chain Cover61
Removing the Timing Chain63
Removing, Stripping down and Assembling Cylinder Head64
Removing Crankshaft66
Removing Piston with Conrods, Stripping down and Re-Assembling67
Checking Cylinder Dimensions68
Removing and Installing Crankshaft Sprocket and Rotor Flange69
Removing Intermediate Flange69
Stripping down and Re-Assembling Intermediate Flange71
Removing Countershaft and Layshaft with Freewheel72
Dismantling and Assembling Freewheel73
Removing Output Shaft75
Stripping and Assembling Output Shaft76
Installing Output Shaft78
Installing Intermediate Flange80
Measuring Crankshaft Bearing Play81
Checking Dimensions of Crankshaft82
Installing Piston with Controd82
Installing Bid End Bearing83
Measuring Big End Bearing Play83
Installing Cylinder Head84
Installing Camshafts85
Installing Timing Chain86
Installing Timing Case Cover88
Installing Ignition Transmitter89
Installing Ignition Transmitter Cover89
Installing Combined Oil/Water Pump90
Installing Crankcase Cover90
Installing Cylinder Head Cover91
Installing Engine91
Checking/Adjusting Valve Clearances92
Engine Electrical System95
Engine Electrical System Technical Data97
Renewing Hall-Effect Transmitter99
Installing the Magnetic Gate100
Install the Cover of the Hall-Effect Transmitter100
Removing Spark Plugs/Ignition Leads101
Timing the Ignition102
Removing/Installing Coils103
Renewing Alternator104
Stripping down Alternator105
Installing Alternator106
Renewing Starter Motor107
Removing Starter Motor107
Stripping and Re-Assembling Starter Motor108
Installing Starter Motor109
Fuel Tank and Lines111
Fuel Tank and Lines Technical Data113
Removing and Installing Fuel Tank115
Removing/Installing Fuel Pump Assembly, Fuel Filter and Fuel Pump116
Removing/Installing Fuel Filler Pipe117
Removing/Installing Fuel Tank Vent117
Removing/Installing Immersed Level Sensor118
Renewing Front Left/Right Rubber Mounting118
Fuel Preparation and Control120
Fuel Data122
Removing and Installing Air Cleaner Element124
Renewing Air Temperature Sensor124
Removing and Installing Intake Air Silencer125
Removing and Installing Fuel Injection Rail126
Removing and Installing Injectors127
Removing and Installing Pressure Regulator127
Removing and Installing Throttle Rail128
Removing and Installing the Intake Pipe129
Renewing Fuel Hoses130
Removing and Installing Throttle Positioner131
Exchanging and Adjusting the Throttle Potentiometer132
Basic Throttle Cable Setting132
Removing and Installing Motronic Control Unit133
Checking Fuel Pressure134
Cooling137
Cooling System Technical Data139
Coolant Circuit Diagram141
Draining and Adding Coolant143
Removing and Installing Radiator with Fan144
Removing and Installing Fan146
Removing and Installing Coolant Hoses147
Removing and Installing Thermostat148
Checking Cooling System for Leaks148
Cooling System Troubleshooting149
Exhaust System152
Exhaust System Technical Data154
Removing and Installing the Exhaust System156
Removing and Installing the Exhaust System Sleeve157
Clutch159
Clutch Technical Data161
Removing and Installing Clutch163
Removing Clutch Housing164
Installing Clutch Housing165
Installing Clutch166
Removing/Installing Clutch Slave Cylinder and Clutch Release Rod167
Removing/Installing Clutch Release Rod168
Removing/Installing Clutch Lines169
Gearbox172
Gearbox Technical Data174
Gearbox Sectional Drawing176
Removing Gearbox178
Dismantling Gearbox180
Removing Gearbox Housing180
Removing Selector Drum181
Dismantling/Assembling Selector Shaft181
Removing Gearbox Shafts182
Dismantling/Assembling Input Shaft183
Dismantling/Reassembling Output Shaft185
Checking Endplay187
Renewing the Shaft Sealing Rings188
Checking/Adjusting Fully-Compressed Length of Selector Drum189
Checking/Adjusting Fully-Compressed Lengths of Gearbox Shafts190
Rassembling Gearbox193
Installing Gearbox Shafts193
Installing Selector Drum195
Installing Gearbox Housing196
Installing Gearbox198
Front Fork201
Front Fork Technical Data203
Removing Telescopic Fork205
Installing Telescopic Fork207
Removing and Installing Fork Bridge209
Removing and Installing Slider Tube Bridge211
Dismantling Telescopic Fork213
Measuring Telescopic Fork214
Assembling Telescopic Fork214
Removing and Installing Front Suspension Strut215
Removing/Installing Steering Damper217
Checking the Steering Damper217
Removing Leading Link218
Installing Leading Link219
Removing and Installing Leading Link Pivot Mount220
Measuring the Leading Link221
Steering223
Steering Technical Data225
Removing/Installing Left Grip Tube227
Removing/Installing Right Grip Tube228
Removing/Installing Clutch Lever Fitting229
Removing/Installing Brake Lever Fitting230
Removing/Installing Left Handlebar Tube231
Removing/Installing Right Handlebar Tube232
Removing/Installing Throttle Cable233
Removing/Installing Left and Right Handlebar Levers234
Renewing Brake Fluid for Clutch Operation235
Bleeding Clutch Operating System235
Renewing Brake Fluid / Bleeding Brake System236
Rear Wheel Drive238
Rear Wheel Drive Technical Data240
Rear Wheel Drive - Sectional Drawing242
Removing, Dismantling, Reassembling and Installing Rear Wheel Drive243
Removing Crown Wheel250
Installing Crown Wheel251
Checking Tooth Contact Pattern253
Shimming Housing Cover254
Installing Housing Cover254
Installing Rear Drive Shaft254
Installing Rear Wheel Drive255
Removing Rear Swinging Arm256
Removing and Installing Flexible Gaiter257
Removing/Installing Threaded Ring Bearings257
Removing Drive Shaft258
Installing Drive Shaft258
Installing Rear Swinging Arm259
Removing and Installing Suspension Strut260
Brakes262
Brakes Technical Data264
Removing and Installing Front Brake Caliper266
Removing and Installing Rear Brake Caliper267
Removing and Installing Front Brake Disc268
Removing/Installing Rear Brake Disc268
Removing and Installing Front ABS Sensor269
Adjusting Front ABS Sensor270
Removing and Installing Rear ABS Sensor271
Adjusting Rear ABS Sensor272
Removing and Installing Rear Brake Master Cylinder274
Checking/Adjusting Blow-By Clearance at Piston Rod274
Removing/Installing ABS Control Unit275
Removing/Installing ABS Relay277
Removing/Installing Front Brake Lines/Hoses279
Removing/Installing Rear Brake Lines/Hoses281
Checking Brake Pads and Discs for Wear/Renewing283
Checking Brake Fluid Level/Tipping up285
Bleeding the Brake System290
Wheels and Tyres293
Wheels and Tyres Technical Data295
Removing and Installing Front Wheel297
Removing and Installing Wheel Bearings298
Removing/Installing Rear Wheel300
Static Balancing of Front and Rear Wheels301
Checking Front/Rear Wheel Rim for Runout302
Frame305
Frame Technical Data307
General View of Fairing Sections309
Removing Dualseat310
Installing Dualseat310
Adjusting Dualseat310
Removing/Installing Front Mudguard311
Removing/Installing Rear Section312
Removing/Installing Rear Carrier Section312
Removing/Installing Fairing313
Removing/Installing Intake Air Guide315
Removing/Installing Air Outlet Guide for Left/Right Radiator316
Removing/Installing Engine Spoiler316
Removing/Installing Holder for Engine Spoiler317
Removing/Installing Left/Right Rear Side Section317
Removing/Installing Left/Right Inner Cover318
Removing/Installing Windshield and Windshield Holder319
Removing/Installing Upper Section of Fairing with Headlight320
Removing and Installing Fairing Holder321
Removing/Installing Heat Shield322
Removing/Installing Grab Handle322
[OE] Removing/Installing Pannier Case Carrier322
[OE] Removing/Installing Luggage Rack322
Removing/Istalling Lock Carrier323
Stripping/Assembling Side (Prop) Stand323
Removing/Insgalling Pivot Mount with Centre (Main)323
Stripping/Assembling Centre (Main) Stand324
Removing/Installing Footrest Supports325
Adjusting Footrests at Left/Right327
Removing and Installing Frame328
Removing/Installing Cross-Tube329
Removing/Installing Left/Right Cross-Member329
Measuring Wheel Track Offset333
Equipment336
Raise the Frame338
Lowering the Frame341
Removing/Installing Ignition Switch/Steering Lock345
Removing and Installing Fuel Tank Lock Barrel346
Removing and Installing Dualseat Lock347
General Electrical System349
Electrical - Technical Data351
Removing/Installing Battery353
Removing/Installing Electronic Equipment Box354
Wiring Harness355
Relay Positions in Electronic Equipment Box357
Renewing Left Combined Switch and Clutch Switch358
Renewing Right Combined Switch and Brake Switch360
Removing/Installing Fuse Box362
Removing/Installing Inductive Sensor for Speedometer363
Renewing ABS Sensor at Front/Rear363
Removing/Installing Water Temperature Sensor363
Renewing Side (Prop) Stand Switch364
Renewing/Adjusting Foot Brake Light Switch365
Removing/Installing Ignition Switch/Steering Lock Cable366
Removing/Installing Oil Pressure Switch for Temp. Sensor at Water Pump367
Removing/Installing Horn368
Removing/Installing Gear Indicator368
Instruments370
Instruments Technical Data372
Renewing Instrument Cluster374
Wiring Colours374
Removing and Installing Instrument Cluster375
Renewing Telltale/Warning Lights376
Removing and Installing Wiring Harness377
Lights379
Lights Technical Data381
Removing and Installing Headlight383
Renewing Bulb383
Adjusting Headlight384
Renewing Rear Lights385
Renewing Front Turn Indicators385

Brand	BMW
Model	K 1200RS
Category	Motorcycle
Language	English

BMW K 1200RS User Manual

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BMW K 1200RS Specifications

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