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Rexroth IndraControl L40
Bosch Rexroth IndraControl L40 User Manual
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R
exroth Indra
C
ontrol V
C
P 20
Industrial
Hydraulics
Electric Drives
and Controls
Linear Motion and
Assembly T
echnologies
Pneumatics
Service
Automation
Mobile
Hydraulics
Rexroth IndraC
ontrol L40
R9
1
1
308429
Edition 02
Project Planning Manual
IAS COMPONENTS www.ias-components.com info@ias-components.com
2
Table of Contents
Table of Contents
3
Fig. 1-1: View of a Typical Indracontrol L40 Unit, with Further Optional
7
System Presentation
7
View
7
Brief Description of Indracontrol L40
7
Further Documentation
8
Fig. 1-2: Further Documentation
8
Important Directions for Use
9
Appropriate Use
9
Introduction
9
Areas of Use and Application
10
Inappropriate Use
10
Fig. 3-1: Hazard Classification (According to ANSI Z535)
11
Safety Instructions for Electric Drives and Controls
11
Explanations
11
Introduction
11
Hazards by Improper Use
12
General Information
13
Protection against Contact with Electrical Parts
14
Protection against Electric Shock by Protective Low Voltage (PELV)
15
Protection against Dangerous Movements
16
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
18
Protection against Contact with Hot Parts
19
3.10 Protection During Handling and Mounting
19
3.11 Battery Safety
20
3.12 Protection against Pressurized Systems
20
Technical Data
21
Equipment
21
Voltage Supply
21
Fig. 4-1: Operating Voltage According to DIN en 61131-2
21
Fig. 4-2: Current Consumption
21
Ambient Conditions
22
Fig. 4-3: Ambient Conditions
22
Used Standards
23
Compatibility Test
23
Fig. 4-4: Used Standards
23
Dimensions
25
Housing Dimensions
25
Fig. 5-1: Bottom View
25
Fig. 5-2: Front View
25
Fig. 5-3: Lateral View from the Left
26
Display and Operating Components
27
Display and Operator Keys
27
Fig. 6-1: Display with Four Operator Keys
27
Reset Button and Light-Emitting Diode
28
Fig. 6-2: Reset Button and Stop LED
28
Connections and Interfaces
29
Overview of Connections on the Front
29
Fig. 7-2: Supply Voltage Connections
30
External Supply Voltages
30
Power Supply
30
Fig. 7-3: Pin Assignment of the Voltage Module
31
Fig. 7-4: Diagnostic LED of the Power Terminal
31
Fig. 7-5: Diagnostic LED of Segment Terminal
31
Fig. 7-6: Diagnostic LED of Supply Voltage
31
Fig. 7-7: "FS" and "FN" Leds
31
Fig. 7-8: Main Circuit
32
Fig. 7-9: Segment Circuit
33
Internal Voltages
34
Fig. 7-11: Address Assignment of Inputs and Outputs
35
Address Assignment of Inputs and Outputs
35
Fig. 7-10: Inline Supply and Analog Circuit
35
Digital Inputs and Outputs
35
Digital Onboard Inputs
36
Fig. 7-12: Digital Inputs
36
Digital Outputs
37
Fig. 7-13: Data of Digital Inputs
37
Fig. 7-15: Digital Outputs
37
Fig. 7-16: Data of Digital Outputs
38
Fig. 7-18: RS232 Interface
39
Serial RS232 Interface
39
Fig. 7-14: Light-Emitting Diode D
39
Interfaces
39
Ethernet Interface
40
Fig. 7-19: Ethernet Interface
40
PROFIBUS DP (Optional)
41
Fig. 7-20: PROFIBUS DP Interface
41
Fig. 7-21: Parameters for PROFIBUS DP Line
41
Fig. 7-22: Maximum Segment Length in Relation to the Transmission Rate
41
Fig. 7-24: Distortion Indicator
42
Fig. 7-25: Characteristic Data of Ready Contact
42
Fig. 7-23: "Send" Light-Emitting Diode
42
Ready Contact (Optional)
42
SERCOS (Optional)
42
Interface for Compact Flash Card
43
Inline Bus
43
Functional Module Connector
43
Fig. 7-26: Ready LED
43
Installation and Maintenance
45
Mechanical Installation of the Indracontrol L40
45
Mounting the Indracontrol L40
45
Dismounting the Indracontrol L40
46
Fig. 8-1: before Dismounting the Indracontrol L40, the First Rexroth Inline
46
Mechanical Installation of Rexroth Inline Modules
47
Mounting the Inline Modules
47
Dismounting the Inline Modules
48
Fig. 8-2: Latching on a Module
48
Fuse Replacement
49
Fig. 8-3: Removing a Module
49
Fig. 8-4: Fuse Replacement
50
Electric Installation
51
External Power Supply Unit
51
24-V Voltage Supply
52
Fig. 8-5: Setup Without Electrical Isolation
52
Fig. 8-6: Setup with Electrical Isolation
53
Fig. 8-7: Reference Conductor Connected to the Protective Conductor
54
Fig. 8-8: Reference Conductor Not Connected to the Protective Conductor
55
Main Switch and Fuses
56
Ground Connection
57
Shielding
57
Fig. 8-9: Overview: Shield Connection of Analog Sensors and Actuators
58
Fig. 8-10: Connection of Analog Sensors in Case of Signal Lines > 10 M
58
Fig. 8-11: Connection of Actuators, in Case of Signal Lines > 10 M
59
Connecting Lines to Tension Spring Connection Points
60
Fig. 8-12: Connecting Lines to the Tension Spring Connectors
60
Fig. 8-13: Connecting the Shield to the Shield Connector
61
Fig. 8-14: Orientation of the Shield Clip
62
Maintenance
63
Structure of the Rexroth Inline Terminals
65
Basic Structure of Terminals of the Low Signal Level
65
Electronic Socket
65
Fig. 9-1: Basic Structure of a Rexroth Inline Modules
65
Connector
66
Fig. 9-2: Rexroth Inline Connector Types
66
Fig. 9-3: Color-Coding of the Terminal Points
67
Fig. 9-4: Connector Design
67
Fig. 9-5: Connector Coding
68
Identification of Function and Labeling
69
Fig. 9-6: Identification of Function
69
Fig. 9-7: Color Coding of Modules
69
Fig. 9-8: Numbering of Terminal Points
70
Fig. 9-9: Labeling of Modules
71
Housing Dimensions of the Modules of the Low Signal Level
72
Fig. 9-10: Dimensions of the Electronic Sockets (2-Slot Housing)
72
Fig. 9-13: Connector Dimensions
74
Fig. 9-15: Voltage Jumpers (See Fig. 9-14)
75
Fig. 9-14: Voltage and Data Routing
75
Electrical Voltage and Data Routing
75
Electric Circuits and Voltage Supply Within a Rexroth Inline Station
76
Fig. 9-16: Data Jumpers (See Fig. 9-14)
76
Diagnostic and Status Indicators
77
Indicators on the Indracontrol L40
77
Fig. 9-17: Meaning of the "STOP" LED (See Chapter "Reset Button and Light-Emitting Diode" on Page 6-2)
77
Fig. 9-18: Meaning of the "Send" LED (See Chapter "PROFIBUS DP" on Page 7-13)
77
Fig. 9-19: Meaning of the "Dist." LED Distortion Indicator for SERCOS Interface (See Chapter "SERCOS" on Page 7-14)
77
Fig. 9-24: "FS" and "FN" Leds
78
Fig. 9-25: Status Leds of Input/Output Terminals
78
Fig. 9-21: Diagnostic LED of the Power Terminal
78
Fig. 9-23: Diagnostic LED of the Supply Voltage
78
Fig. 9-22: Diagnostic LED of the Segment Terminal
78
Fig. 9-20: Meaning of the "Ready" LED (See Chapter "Ready Contact" on Page 7-14)
78
Indicators on the Supply Terminals
79
Indicators on the Input/Output Modules
80
Indicators on Other Inline Modules
81
Ordering Information
83
10.1 Type Code
83
Necessary Accessories (Connector Set)
84
Control
84
10.2 Order Data
84
List of Figures
87
Index
91
13.1 Helpdesk
95
13.2 Service-Hotline
95
13.3 Internet
95
Service & Support
95
Vor der Kontaktaufnahme
95
Kundenbetreuungsstellen - Sales & Service Facilities
96
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Bosch Rexroth IndraControl L40 Specifications
General
Brand
Bosch
Model
Rexroth IndraControl L40
Category
Controller
Language
English
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