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Bosch T1 Alternator User Manual
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Repair and Testing Instructions for T1 Page
1
Alternator 0120 689 552
Edition 001
All rights rest with Robert Bosch Corp, including patent rights. All rights of use of reproduction and publication rest with R. B. Corp.
UA/ASV
04.12.98
T1ALTFinal.DOC
Repair and Testing
Instructions for
T1
Alternator
0120 689 552
2
Table of Contents
Default Chapter
1
Alternator 0120 689 552 Edition 001
1
Table of Contents
3
1 General
5
2 Safety Precautions
6
Special Tool Usage
6
Fire Risk
6
Skin Protection
6
Compressed Air
6
Explosion Risk
6
3 Specifications
7
Electrical Test Specifications
7
Mechanical Test Specifications
8
Tightening Torques
8
4 Alternator Schematic
9
5 Alternator Coding
10
6 Parts Cleaning
11
7 Tools, Test Equipment Lubricants and Adhesives
12
Test Equipment
12
Special Tools
12
Lubricants and Adhesives
13
Lubricant Quantities
13
8 Exploded View
14
9 Alternator Disassembly and Testing
15
Rear Cover Removal
15
Voltage Regulator Removal
15
Brush Replacement
16
Noise Suppression Capacitor Testing and Removal
16
Pulley and Fan Removal
17
Separation of Drive Shield and Collector End Shield
17
Rectifier Assembly Testing
18
Removal and Testing of Stator Assembly
19
Rectifier Assembly Removal
20
Dampening Resistor Testing and Removal
21
Removal of Collector End Shield Bearing and Seal
21
Removal of Sliding Bushing in Collector End Shield
22
Removal of Rotor from Drive End Shield
22
Removal of Bearing and Seal from Drive End Shield
24
Removal of Collector Ring End Inner Bearing Race from Rotor
24
Rotor Inspection
25
Collector Ring Replacement
26
10 Alternator Assembly
27
Rotor Assembly
27
Drive End Shield Assembly
28
Collector Ring End Shield Assembly
29
Rectifier Assembly
30
Stator Assembly
32
Rotor and Drive End Shield Installation
32
Regulator and Capacitor Installation
33
11 Functional Testing
35
General Information
35
Power Output Tests
35
Voltage Trace Evaluation
35
Power Output Testing
35
Test Bench Mounting
35
Power Output Test
36
Voltage Trace Evaluation
37
Oscilloscope Hook-Up
37
Normal Pattern
38
Open Exciter Diode
39
Open Positive Rectifier Diode
40
Open Negative Rectifier Diode
41
Shorted Exciter Diode
42
Shorted Positive Rectifier Diode
43
Shorted Negative Rectifier Diode
44
Open Phase of Stator
45
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Bosch T1 Alternator Specifications
General
Brand
Bosch
Model
T1 Alternator
Category
Industrial Equipment
Language
English
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