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Portable Generator
040213
Briggs & Stratton 040213 User Manual
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15000 WATT HOME GENERATOR SYSTEM
SERVICE & TROUBLESHOOTING MANUAL
MODELS 040213 & 040234
Part# 276351GS - June 2006
2
Table of Contents
Table of Contents
5
Test 2
6
Section 1 - General Information
11
Access to the Generator
11
To Remove an Access Door
11
To Install an Access Door
11
Generator Components
12
System Controls
13
Generator Clearances
14
Engine Maintenance
14
Checking Oil Level
14
Changing the Oil and Oil Filter
14
Replacing the Spark Plugs
15
Service Air Cleaner
15
Valve Lash
15
Cooling Fins
15
Fuel Supply
15
Reconfigure the Fuel System
16
Generator Ac Connection System
16
System Connections
17
Wiring for the 2-Pin Connector
17
Wiring for the 10-Pin Connector
17
Setting the Exercise Timer
18
Control Module Assembly (Cma)
18
Power During CMA Fault Conditions
18
Access to the CMA Board
19
CMA Connections
19
Fault Code Indications
20
Fault Code Index
20
Resetting the Fault Code Detection System
20
Stopping the System for Maintenance
20
Section 2 - Troubleshooting Information
23
Dead Unit/Low Battery Voltage
23
Test 1
23
Check Battery
23
Check DC Amperage at Battery
23
Test 3
24
Check AC Voltage Input
24
Measure DC Output Voltage at the CMA
24
(Fc_2)
26
Low Oil Pressure
27
Test 1
27
Measure for Short-To-Ground
27
Test 2
28
Check Engine Oil Pressure
28
Check Oil Pressure Switch
28
(Fc_3)
30
Low Output Voltage
31
Test 2
31
Measure Circuit Breaker Load-Side Voltage
31
Measure Voltage at E1 and E2
31
Measure Circuit Breaker Line Voltage
32
(Fc_4)
35
Engine Fails to Start
35
Troubleshooting Engine Start Failures
35
Test 1
35
Check Fuel Delivery System
35
Visually Inspect Generator
35
Test 3
36
Check Fuel Supply Pressure
36
Check Fuel Solenoid
36
Test 5
38
Check Fuel Regulator
38
Check Ignition Spark
38
Check Battery Components
38
Test 8
39
Check Starter Contactor Signal
39
Test 9
40
Check CMA Board Output
40
Check Starter
40
(Fc_5)
43
Under Frequency
43
Test 1
43
Check no Load & Full Load Frequency
43
Test 2
44
Measure Frequency at E1 & E2
44
(Fc_6)
45
Over Frequency
45
(Fc_7)
47
High Oil Temperature
47
Test
47
Check over Temperature Switch (OTS)
47
Check Wire #95
47
(Fc_8)
48
Transfer Switch Failure
48
15Kw WINDING TEST INDEX
49
Checking the Stator Winding through the Harness
50
Checking the Excitation Winding in the Generator
50
Checking the Stator Power Winding
51
Checking the Rotor Winding
51
Removing the Access Doors
53
Remove the Roof Assembly
53
Remove the Exhaust Bulkhead
53
Remove the Control Panel Bulkhead
54
Remove Battery
54
Remove Control Panel
54
Disconnect Fuel Solenoid
55
Remove the Muffler Assembly
56
Remove Cooling Ducts
56
Remove the Stator Assembly
56
Removing the Rotor Assembly
59
Inspecting the Rotor Assembly
59
Removing the Engine Adaptor
60
Section 3 - Unit Disassembly
53
Section 4 - Final Adjustments and Specifications
61
Oerational Tests
61
Manual Operation Test (no Load)
61
Automatic Operation Test (Load Transfer)
62
Generator Load Test (Full Rated Electrical Capacity and Fuel Consumption)
62
Specifications
64
Wiring Diagram - Model 071013 - Load Control Center
65
Schematic - Models 040213 & 040234 - Generator
66
Wiring Diagram - Models 040213 & 040234 - Generator
67
Schematic - Models 1813 & 1814 - Transfer Switch
68
Wiring Diagram - Models 1813 & 1814 - Transfer Switch
69
Schematic - Models 071008 & 071009 - Transfer Switch
70
Wiring Diagram - Models 071008 & 071009 - Transfer Switch
71
Schematic - Models 071010 & 071011 - Transfer Switch
72
Wiring Diagram - Models 071010 & 071011 - Transfer Switch
73
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Briggs & Stratton 040213 Specifications
General
Brand
Briggs & Stratton
Model
040213
Category
Portable Generator
Language
English
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