Installation, Start-up, Operating and
Service and Maintenance Instructions
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
REQUIRED NOTICE FOR MASSACHUSETTS INSTALLATIONS
IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table 1 – Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Table 2 – Minimum Clearances to Combustible Materials
for All Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Table 3 – Loose Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CODES AND STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCE-
DURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIR FOR COMBUSTION AND VENTILATION . . . . . . . . . . . . . . 8
Table 4 – Minimum Free Area Required for Each Combustion Air
Opening or Duct to Outdoors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 – Minimum Space Volumes for 100% Combustion, Ventila-
tion and Dilution Air from Outdoors . . . . . . . . . . . . . . . . . . . . . . . 9
CONDENSATE TRAP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . 13
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 6 – Opening Dimensions - In. (mm) . . . . . . . . . . . . . . . . . 18
FILTER ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Table 7 – Filter Media Pressure Drop (Clean) Versus Airflow - in. w.c.
(Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 8 – Filter Media Pressure Drop (Clean) Versus Face Velocity-
in. w.c. (Pa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table 9 – Air Filter Selection and Duct Sizing - In. (mm) . . . . . 21
AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
GAS PIPING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Table 10 – Maximum Capacity of Pipe . . . . . . . . . . . . . . . . . . . . 23
ELECTRICAL CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Table 11 – Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ACCESSORIES (See Fig. 37) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
VENTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Table 12 – Vent Termination Kit for Direct Vent (2-pipe) Systems29
Table 13 – Approved Combustion-Air and Vent Pipe, Fitting and Ce-
ment Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Table 14 – Maximum Equivalent Vent Length - Ft. . . . . . . . . . . 40
Table 15 – Deductions from Maximum Equivalent Vent Length - Ft.
(M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Table 16 – Maximum Allowable Exposed Vent Length in Uncondi-
tioned Space - Ft. / M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 17 – Hanger Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AIR DELIVERY - CFM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Table 18 – Air Delivery - CFM (with filter) . . . . . . . . . . . . . . . . 48
Table 19 – Airflow Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
FURNACE CONTROL PROGRAMMING
AND NAVIGATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table 20 – System Status Display Codes . . . . . . . . . . . . . . . . . . 52
Table 21 – Main Menu Options. . . . . . . . . . . . . . . . . . . . . . . . . . 52
SERVICE LABEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
START-UP, ADJUSTMENT, AND SAFETY CHECK . . . . . . . . . 54
Table 22 – Test Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Table 23 – Altitude Derate Multiplier for U.S.A. . . . . . . . . . . . . 57
Table 24 – Gas Rate (CU ft./hr). . . . . . . . . . . . . . . . . . . . . . . . . . 58
Table 25 – Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate - 40,000 BTUh to 140,000 BTUh . . . . . . . . . . . . . . . . . . . . 59
Table 26 – Orifice Size and Manifold Pressure (in. w.c.) for Gas Input
Rate - 26,000 BTUh ONLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
SERVICE AND MAINTENANCE PROCEDURES. . . . . . . . . . . . 61
ELECTRICAL CONTROLS AND WIRING . . . . . . . . . . . . . . . . . 61
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
TROUBLSHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
PARTS REPLACEMENT INFORMATION GUIDE . . . . . . . . . . . 73
MODEL NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
To learn more about this appliance and installation via a mobile device,
go to https://www.CAC/BDP.com/NFC or use the QR code below. To
access airflow tables or troubleshooting guide on your mobile device go
to mlctraining.com/training/techdocs/39/ or use the QR code below.
A220936
A200352
Portions of the text and tables are reprinted from NFPA 54/ANSI Z223.1E, with permission of National Fire Protection Association, Quincy, MA
02269 and American Gas Association, Washington DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI
on the referenced subject, which is represented only by the standard in its entirety.
PG96MSA
Single-Stage, High Efficiency, 4-Way Multipoise
35-in. (889 mm), Condensing Gas Furnace
To Next Page
Need help?
General