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OTC Welbee P500L
Daihen OTC Welbee P500L User Manual
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proper use of the product.
October, 2013
Manual No. : 1P30137-1
Model: WB-P500L
Welbee Inverter
P500L
OWNER'S MANUAL
Pulse MAG/MIG
Welding power source
DAIHEN Corporation
2
Table of Contents
Default Chapter
3
Forward
3
Important Information
4
Safe Use of the Product
4
Copyright
4
When Exporting the Product
4
Disposal of the Product
4
Service and Support
5
Table of Contents
6
Chapter 1 Safety Information
9
Warning Symbols
9
Safety Precaution
9
Operating Precautions
10
Precautions for Power Supply and Electric Shock
11
Precautions for Air Discharge and Use of Respiratory Protective Equipment
12
Precautions for Flammable Materials
13
Precautions for Gas Cylinder and Gas Regulator
14
Precautions for Handling of Plastic Parts
14
Precautions for Disassembling and Modifying the Welding Power Source
15
Precaution for Protective Equipment
15
Precautions for Rotating Part
15
Principal Safety Standards
16
Chapter 2 Product Specification and Configuration
17
Specification
17
Specifications
17
Applicable Welding Method
18
External Dimensions
19
Rated Duty Cycle
20
Product Configuration
20
Standard Composition
21
Accessory (Supplied)
24
Accessory (Not Supplied)
24
Optional Accessories
25
Part Names
27
Front Panel
27
Rear Panel
28
Chapter 3 Transportation and Installation
29
Required Equipment
29
Welding Power Source Equipment
29
Ventilation Equipment/Partial Exhaust Facility
30
Installation Environment
31
Electromagnetic Interference
31
Transportation Procedure
33
Transportation with Lifting Lug
34
Chapter 4 Connection
35
Precautions for Connection Procedure and Grounding
35
Connecting the Welding Power Source
36
Connection of Cable at Output Side
37
Connection of Wire Feeder
38
Connection of Welding Torch
39
Connection of Voltage Detection Cable (Voltage Detection Cable Is Used)
40
Connection at TIG Welding
42
Connection at DC STICK Welding
43
Connection of Shielding Gas
44
Grounding and Connection of Input Power Supply
45
Confirmation of Connection
46
Connection of External Equipment
46
Connection of Robot
46
Connection of Automatic Machine
49
Wiring of Voltage Detection Cable at Base Metal Side
52
Wiring to Wire Feeder
52
Wiring to Welding Power Source
53
Wiring Example of Voltage Detection Cable
54
Chapter 5 Welding Operation
55
Precaution at Welding Operation
55
Precautions for Air Discharge and Use of Respiratory Protective Equipment
55
Precaution for Protective Equipment
56
Precautions on Welding Place
56
Check before Welding
56
Power on and Gas Supply
58
Wire Inching
59
Check and Setting of Welding Condition
60
Reading Welding Condition
60
Preventing Erroneous Operation on Operation Panel
60
Performing Welding Operation
61
Operation of Welding Start
61
Operation During Welding
62
Operation at Welding End
64
Chapter 6 Welding Condition
65
List of Welding Conditions
65
Parameter (Welding Parameter)
65
Function
65
Internal Function
66
Function on Operation Panel
70
Welding Conditions
72
Basic Welding Conditions
72
Useful Functions
72
Preparing Welding Conditions
73
Memory Function of Welding
74
Conditions
74
Memory Registration of Welding Conditions
74
Read out of Welding Conditions
75
Deletion of Memory Registration
76
Conditions
76
Setting Welding Conditions
77
Welding Mode Setting
77
Setting Welding Parameter
80
Crater Setting
82
Arc Spot Time
86
Welding Voltage Adjustment
86
Arc Characteristics Adjustment
87
Penetration Control Adjustment
87
Adjustment of Wave Frequency
88
Setting Internal Functions
90
Setting Procedure
90
Detailed Information on Internal Functions
91
Operation of Analog Remote Control (Optional)
114
Chapter 7 Administrator Functions
115
Protection of Welding Conditions
115
Setting/Changing Password
115
Disabling Erroneous Operation Prevention
117
Welding Result Control Function
118
Setting Welding Result Control Function
118
Details of Welding Control Items
119
Data Backup (Utilization of Data)
123
Setting of Welding Conditions/Internal Functions
124
Simplified Data Log Function
126
Failure Log Function
127
Backup Operation
127
Importing Backup Data
128
Initializing Welding Conditions and Internal Functions
129
Checking Software Version
130
Chapter 8 Maintenance and Inspection
131
Precautions for Maintenance and Inspection
131
Daily Inspection
133
Periodical Inspection
134
Periodical Replacement Parts
135
Insulation Resistance Measurement and Withstand Voltage Test
135
Chapter 9 Troubleshooting
137
Action in Case of Error
137
Troubleshooting
140
Chapter 10 Reference Materials
143
Parts List
143
4
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Daihen OTC Welbee P500L Specifications
General
Brand
Daihen
Model
OTC Welbee P500L
Category
Portable Generator
Language
English
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