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De Nora MIOX AE Series User Manual
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AE™ SERIES ON-
SITE GENERA
T
OR
AE4, AE6 and AE8
Installation, Operation,
and Maintenance Manual
March 26, 2019
2
Table of Contents
Contents
4
Table of Contents
4
List of Figures
6
List of Tables
6
Environmental Protection Agency (US EPA)
7
Introduction and Overview
7
List of Certifications
7
NSF International
7
Regulatory Compliance
7
State Approvals
7
AE Series OSG System Components
8
Components of the System
8
Salt and Water Quality Requirements
8
Security
8
Space Requirements
8
Figure 1 AE System
9
AE Series OSG System Optional Equipment
10
Receiving and Unpacking the AE Series OSG
11
Installation
12
Control Panel and Cell Installation
13
Figure 2 Strut Bolt Pattern
13
Figure 3 AE Series OSG Compartments
15
System Description
15
Control Box Electrical Connections
16
Electrical Power Connection
16
Electronic Connections Required for Start-Up
16
Figure 4 System Side Panel Connections
16
Connecting Alarm Relay from Control Box
17
Wiring of the Control Box Interface Block
17
Feed Water Connection
18
Plumbing Connections Required for Start-Up
18
Table 1 Feed Water Requirements
18
Brine Feed Connection
19
Figure 5 Brine Feed Connection
19
Oxidant Discharge
20
Brine Generator Installation (Optional)
21
Figure 6 Float Valve Assembly and Detail
21
Figure 7 Internal View Float Valve Assembly and Detail
22
Figure 8 Oxidant Tank Vents
23
Oxidant Storage Tank Installation
23
Ventilation Requirements
23
Figure 9 Safety Placards
24
Figure 10 Ventilation Requirements
25
Figure 11 Level Switch Installation
25
Level Switch Installation
25
Figure 12 Oxidant Tank Level Switch Wiring to Control Box
26
Feed Line Connection/Injection System
27
Overflow Port
27
Oxidant Tank Lid
27
Operation
28
Initial Settings and Start-Up Checks
29
Figure 13 System Display - Primary View
30
Figure 14 System Display - Secondary View
31
Operation Controls
32
System Operation
32
Operating Window
33
Fault Conditions
34
External Controls
35
Figure 15 External Controls Relay
35
Maintenance Guide
36
Daily Maintenance
37
Monthly Maintenance
37
Weekly Maintenance
37
Annual Maintenance
38
Quarterly Maintenance
38
Storage of Equipment
38
Table 2 Fault Troubleshooting Guide
39
Troubleshooting Guide
39
Table 3 Additional Troubleshooting Procedures
41
Brine Pump Replacement
42
Figure 16 Rupture Disk
42
Procedures
42
Rupture Disk Maintenance
42
Acid Washing Cell
43
Figure 17 Ruptured Diaphragm
43
Replacing the Rupture Disk Diaphragm
43
Oxidant Demand Testing
44
Chlorine Production Testing
46
Appendices
50
Appendix A - Water Quality Guidelines
51
Appendix B - Salt Quality Guidelines
52
Appendix C - AE System Wiring Schematic
53
Appendix D - MIOX System Log Sheet
54
Appendix E - Brine Peristaltic Pump Maintenance Guide
55
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De Nora MIOX AE Series Specifications
General
Brand
De Nora
Model
MIOX AE Series
Category
Portable Generator
Language
English
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