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DoorHan ISD01 Series User Manual

DoorHan ISD01 Series
92 pages
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D i r e c t i o n s f o r i n s t a l l a t i o n
o f g a r a g e a n d i n d u s t r i a l
sectional doors
12.12.08

Table of Contents

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DoorHan ISD01 Series Specifications

General IconGeneral
ManufacturerDoorHan
SeriesISD01
TypeGarage Door Opener
Voltage220-240 V
Frequency50/60 Hz
Power Supply220-240V AC
Lifting Capacity100 kg
Speed0.2 m/s
ControlRemote control
Safety FeaturesObstacle detection

Summary

Introduction

Embrasure Requirements

Required Dimensions

Specifies essential embrasure dimensions like height, width, lintel, and depth for door installation.

Electric Drive Requirements

Details lintel height and side dimensions for doors with chain or shaft electric drives.

Additional Measurement Considerations

Covers embrasure shape, surface evenness, and required clear space for door mounting.

Garage Sectional Doors RSD02 Requirements

Specifies embrasure dimensions and features for the RSD02 garage sectional doors.

Industrial Sectional Doors ISD01 Requirements

Details embrasure dimensions and characteristics for ISD01 industrial sectional doors.

Industrial Sectional Doors ISD02 Requirements

Outlines embrasure dimensions and features for ISD02 industrial sectional doors.

Tools for Door Mounting

Recommended Tools List

Lists essential tools required for the safe and effective installation of sectional doors.

Hardware Components

Panel Components

Describes bottom, middle, and top panels, including C-profiles and horizontal tracks.

Tracks and Torsion Gear

Details C-profiles, torsion gear assemblies, and horizontal track components.

Supports and Brackets

Covers various supports, brackets, and buffers used in door assembly.

Fasteners

Lists essential fasteners like bolts and nuts for component assembly.

Rollers and Bumpers

Details cross-bar sleeves, spring bumpers, rollers, and side/top supports.

Hinges

Describes the internal hinges used for panel connections.

Latching and Handling Hardware

Covers bottom corner brackets, catches, and handles for door operation.

Brackets and Screws

Details end support U-shaped brackets, internal support brackets, and tapping screws.

Various Fasteners

Lists additional fasteners including bolts, nuts, lock plates, and washers.

Bushings

Describes bushing keys and bushings used for cable and shaft mechanisms.

Safety Provisions

General Mounting Safety

Guidelines for protective clothing, eye protection, and respiratory protection during mounting.

Work at Height Safety

Safety measures and prohibitions for working at elevated positions.

Ladder Safety

Rules and restrictions for safe ladder usage during installation tasks.

Electric Tool Safety

Precautions and requirements for using electrical tools safely.

Electrical Installation Safety

Compliance standards and regulations for electrical installation work.

Door Mounting

Hardware Unpacking

Instructions for unpacking sectional door panels and hardware components.

Bottom Panel Assembly

Step-by-step guide for assembling the bottom panel with hinges and brackets.

Middle Panels Assembly

Procedure for assembling middle panels, including side supports and hinges.

Top Panel Assembly

Instructions for installing top roller supports and assembling the top panel.

Vertical Track Mounting

Steps for installing vertical tracks, including floor horizontality checks.

Vertical Track Mounting Steps

Detailed steps for attaching vertical tracks to the embrasure wall and panels.

Horizontal Tracks Installation

Guide for installing horizontal tracks, including connection to vertical tracks.

U-shaped End Support Brackets Installation

Procedure for installing U-shaped end support brackets for torsion gear mounting.

Cross-bar Sleeve Installation

Instructions for installing cross-bar sleeves to limit door leaf run.

Panel Installation

Steps for inserting rollers and installing panels onto the tracks.

Torsion Gear Installation

Guide for installing torsion gears, including spring winding direction.

Torsion Gear Shaft Connection

Details on connecting shaft parts using couplers for torsion gear assembly.

End Plate and Drum Relation

Information on end plate bearing installation and relation to brackets and drum types.

Spring Failure Safety Device Installation

Steps for installing the spring failure safety device for protection against spring breakage.

Loading the Spring

Procedure for loading the torsion spring using mounting drivers.

Ceiling Fastening (Multi-purpose Brackets)

Instructions for fastening horizontal tracks to the ceiling using multi-purpose brackets.

Ceiling Fastening (Mounting Corners)

Guide for attaching horizontal tracks to the ceiling using mounting corners.

Cable Tension Adjustment (Bottom Brackets)

Method for adjusting cable tension using bottom corner brackets with adjustability.

Cable Tension Adjustment (Connection Coupler)

Procedure for adjusting cable tension using a connection coupler.

C-profile Installation

Steps for installing the C-profile onto horizontal tracks.

Buffer Installation

Instructions for installing buffers to limit door leaf opening.

Bumper Installation

Guide for installing bumpers to control door opening stroke.

Handle Installation

Procedure for installing the handle on the bottom panel of industrial doors.

Protruding & Light Handle Installation

Instructions for installing protruding and light handles on the door leaf.

Catch Installation

Steps for installing the catch mechanism for door securing.

Supplement

Door Run Check

Procedure for checking smooth door movement and panel alignment after installation.

Operation and Maintenance

Guidelines for proper door operation, maintenance, and care for longevity.

End Support Bracket Installation

Steps for installing end support brackets in the embrasure wall.

Torsion Gear Installation (End Brackets)

Guide for installing torsion gears supported by end brackets.

Cable Fastening to Drum

Instructions for securely fastening the cable to the drum mechanism.

Cable Fastening to Drum (Recommendation)

Recommended method for cable tension adjustment using a squeezing bushing.

Wicket Lock Installation

Procedure for installing a lock on the wicket door leaf.

Lock Installation Details

Specific steps and checks for installing the lock components.

Torsion Gear 'Spring in Spring'

Installation guide for the torsion gear featuring an inner and outer spring system.

Spring Failure Safety Device

Instructions for installing the safety device protecting against spring failure.

Cable Safety Device

Steps for installing the cable safety device on corner supports.

Cable Break Safety Device

Procedure for installing the safety device to prevent cable breakage.

Bottom Corner Bracket (Drum Behind)

Instructions for mounting the bottom corner bracket for drum installation behind.

Bottom Corner Bracket (Cable Tension)

Guide for installing the bottom corner bracket with cable tension adjustment.

Connection Coupler (Octagonal Shaft)

Details on installing connection couplers for two-part octagonal shafts.

Non-adjustable Coupler (Cylindrical Shaft)

Procedure for installing non-adjustable couplers for cylindrical shafts.

Cylindrical Shaft Installation

Instructions for installing a 31.75 mm diameter cylindrical shaft.

Manual Chain Operator Installation

Steps for installing the manual chain operator on either side of the door.

Manual Chain Operator (Tension Roller)

Guide for installing the chain operator with a tension roller.

Tension Roller Use

Instructions on how to use the tension roller with the chain operator.

Wicket Door Closer Installation

Procedure for installing a door closer on doors with a wicket.

Wicket Door Closer Details

Specific steps for fitting the closer lever and securing the mechanism.

Omega-profile Installation

Instructions for installing Omega-profiles for shield reinforcement.

Double Side Supports

Guide for installing reinforced double side supports for heavy doors.

Halyard Capronic Installation

Steps for installing the halyard capronic for manual door closing.

Vertical & High Lift Aspects

Overview of installation aspects for vertical lift and high lift door configurations.

Two-shaft System (End Brackets)

Guide for installing two-shaft systems using end support brackets.

Two-shaft System (Sprocket Installation)

Details on installing sprockets for two-shaft systems.

Two-shaft System (Chain Installation)

Instructions for installing and adjusting chains in two-shaft systems.

Two-shaft System (U-shaped Brackets)

Guide for installing two-shaft systems using U-shaped end support brackets.

Chain Tension Device

Steps for installing the chain tension device to manage chain stretch.

Recommended Mounting Tools

Recommendations for using a hand hoist and mounting jig for torsion gear installation.

Torsion Gear Mounting (Remote Octagonal Shaft)

Guide for mounting torsion gear with a remote octagonal shaft.

Torsion Gear Mounting (Lifting)

Procedure for lifting and positioning torsion gear during remote shaft mounting.

Torsion Gear Mounting (Finalizing)

Final steps for securing torsion gear and spring failure devices.

Two-shaft System (Remote Shaft Mounting)

Instructions for mounting two-shaft systems with remote octagonal shafts.

Torsion Gear Mounting (Cylindrical Shaft)

Guide for mounting torsion gear with a cylindrical shaft.

Cable Support Installation

Steps for installing cable supports on panel side supports.

End Support Brackets (Vertical Lift)

Procedure for installing end support brackets for vertical lift configurations.

Bumper Installation (High Lift)

Instructions for installing bumpers on vertical tracks for high lift doors.

Low Lift Mounting Aspects

Overview of drum mounting configurations for low lift doors.

Top Roller Support

Steps for assembling and installing top roller supports.

Horizontal Tracks Installation

Guide for installing horizontal tracks, ensuring proper alignment.

End Support Bracket (Low Lift)

Procedure for installing end support brackets for low lift doors.

C-profile Installation (Low Lift)

Steps for installing C-profiles on horizontal tracks for low lift doors.

Horizontal Tracks Ceiling Fastening

Instructions for fastening horizontal tracks to the ceiling based on lintel height.

Bumper Installation (Horizontal Tracks)

Guide for installing bumpers on bottom horizontal tracks.

Pulley Installation (Low Lift)

Steps for installing pulleys for low lift doors with drums from behind.

Torsion Gear Mounting (Low Lift, Octagonal Shaft)

Mounting torsion gear with octagonal shaft for low lift, drum behind doors.

Torsion Gear Mounting (Low Lift, Cylindrical Shaft)

Mounting torsion gear with cylindrical shaft for low lift, drum behind doors.

Torsion Gear Mounting (Low Lift, Cylindrical Shaft Details)

Detailed steps for mounting torsion gear with cylindrical shaft for low lift doors.

Shaft and Fastening Bracket Installation

Instructions for installing shafts and fastening brackets for drum behind.

Dismounting, Upgrading, Maintenance

Guidelines for dismounting, upgrading, and routine maintenance of sectional doors.

Door Operation

Octagonal Shaft Spring Cocking

Procedure for cocking springs using the octagonal shaft in torsion gears.

Notes

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