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UltraShift PLUS
Eaton UltraShift PLUS Service Manual
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Service Manual
UltraSh
ift PLUS
Automated Transmissions
TRSM0940 EN-US
October 2022
Linehaul Active
Shift
ing
(LAS)
Vocational
A
ctive
S
hiftin
g
(VAS)
Multipurpose Extreme Performance (MXP)
Multipurpose High Performance (MHP)
Vocational Construction Se
ries
(VCS)
Vocational High Performance (VHP)
Vocational Multipurpose
Series
(
VMS)
Vocational
Ext
reme Perfor
mance (VXP)
2
Table of Contents
General Information
2
Table of Contents
3
Warnings & Cautions
4
How to Use this Manual
5
Transmission Overview
6
Serial Tag Information and Model Nomenclature
9
Timing Procedures
11
Preventive Maintenance
13
Assembly and Disassembly Precautions
14
Auxiliary Section Service Procedures
16
LAS/VAS Auxiliary Section Removal and Disassembly - in Chassis
16
LAS/VAS Auxiliary Section Removal and Disassembly
20
LAS/VAS Auxiliary Section Assembly and Installation
30
VCS/VMS Auxiliary Section Removal and Disassembly - in Chassis
41
VCS/VMS Auxiliary Section Removal and Disassembly
43
VCS/VMS Auxiliary Section Assembly and Installation
54
MHP/MXP/VHP/VXP Auxiliary Section Removal and Disassembly
68
MHP/MXP/VHP/VXP Auxiliary Section Assembly and Installation
81
MHP/MXP/VHP/VXP Auxiliary Countershaft Installation
85
Removal and Installation
98
VCS/VMS Combination Valve
98
Input Shaft
101
Clutch Housing
105
Shift Bar Housing
107
Reverse Switch
110
Electronic Clutch Actuator (ECA)
113
Low Capacity Inertia Brake (LCIB)
117
Release Yoke and Cross-Shaft(S)
119
Cobra Lever
124
Eaton Push Button Shift Control Device (PBSC)
126
Transmission Harness
128
Transmission Electronic Control Unit (TECU)
130
X-Y Shifter
134
Range Valve
138
Output Shaft Speed Sensor
141
Input Shaft Speed Sensor
144
Main Shaft Speed Sensor
147
Electronic Clutch Actuator (ECA) Speed Sensor
150
Rail Position Sensor
153
Gear Position Sensor
156
Oil Pump and Lube Tube Installation
159
VCS/VMS Combination Cylinder
175
Range Cylinder LAS/VAS Model
183
MHP/MXP/VHP/VXP Range Cylinder
189
MHP/MXP/VHP/VXP Splitter Cylinder
195
MHP/MXP/VHP/VXP Splitter Gear Bearing
201
Range Synchronizer
205
Shift Bar Housing
210
Main Case Main Shaft Without Low Force Gearing Disassembly
216
Main Case Main Shaft Without Low Force Gearing Assembly
221
Main Case Main Shaft with Low Force Gearing Disassembly
226
Main Case Main Shaft with Low Force Gearing Assembly
232
Main Case Disassembly and Lubrication Tube Removal
238
Appendix
247
Tool Specifications
247
Oil Leak Inspection Process
251
Inspection Procedure
252
Power Flow
254
Torque Specifications
258
Lubrication Specifications
262
Clutch Greasing Guidelines
263
Grade Sensor Calibration
264
Other manuals for Eaton UltraShift PLUS
Instructions Quick Reference Guide
2 pages
Quick Reference Manual
2 pages
5
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Eaton UltraShift PLUS Specifications
General
Brand
Eaton
Model
UltraShift PLUS
Category
Microphone system
Language
English
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