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Acoem Serinus 10
Ecotech Acoem Serinus 10 User Manual
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Serinus®
10
O
z
one Analy
ser
User Manual
Version:
3.
2
ACOEM Ecotech
1492 Ferntree Gully Road Knoxfield VIC 3180
Melbourne Australia +61 3 9730 7800 info.au@acoem.com
ecotech.com
Manual subject
to change without notice. Images used
are for illustrative purposes on
ly. Ecotech & Serinus
are trademarks or registered trademarks
of Ecotech
Pty Ltd in the United States and/or other
countries. © 2021 Ecotech Pty L
td. All Rights Reserved.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Manufacturer's Statement
12
Safety Information
13
Table 1 - Internationally Recognised Symbols
13
Warranty
15
Service and Repairs
16
Product Compliance and Approvals
17
Manual Revision History
18
Table 2 - Manual Revision History
18
1 Introduction
21
Description
21
Specifications
21
Measurement
21
Precision/Accuracy
21
Calibration
21
Power
22
Operating Conditions
22
Communications
22
Physical Dimensions
23
Certifications
23
Nomenclature
24
Background/Theory
25
Measurement Theory
25
Kalman Filter Theory
25
Instrument Description
26
Calibration Valve Manifold
26
Figure 1 - Major Components of Serinus 10
26
Figure 2 - Calibration Valve Manifold
26
Sample Filter Holder
27
Ozone Scrubber
27
Figure 3 - Sample Filter Holder
27
Figure 4 - Ozone Scrubber
27
Optical Bench
28
Figure 5 - Optical Bench Major Parts
28
Figure 6 - Orifice and Sintered Filter
28
Figure 7 - Lamp Driver PCA Type Jumper Setting (REV D)
29
Main Controller PCA
30
Pneumatic Tubing
30
Rear Panel
30
Figure 8 - Ecotech Tubing
30
Figure 9 - Rear Panel
30
Figure 10 - Power ON/OFF Switch
31
Communications
32
Figure 11 - Communication Connections
32
2 Installation/Decommission
35
Initial Check
35
Table 3 -List of Items Received
35
Figure 12 - Items Received
36
Figure 13 - Opening the Instrument - 1
37
Figure 14 - Opening the Instrument - 2
37
Figure 15 - Opening the Instrument - 3
37
Installation Notes
38
Figure 16 - Opening the Instrument - 4
38
Instrument Set-Up
39
Power Connections
39
Figure 17 - Instrument Rear Panel
39
Pneumatic Connections
40
Figure 18 - Connect Power Cord
40
Figure 19 - Turn on Power Switch
40
Figure 20 - Dust Plugs
41
Figure 21 - Remove Nut
41
Figure 22 - Insert Tube
41
Figure 23 - Tighten Nut
42
Communications Connections
43
Instrument Set-Up
43
Figure 24 - Installation of USB Memory Stick
43
Figure 25 - Switching the Battery ON/OFF
43
EPA Equivalent Set-Up
44
Type Approval Set-Up
45
Transporting/Storage
45
Figure 26 - Dust Plugs
46
Figure 27 - Packing Instruction
47
3 Operation
49
Warm-Up
49
Measurement
49
Table 4 - Measurements: Background and Sample Cycles
49
General Operation Information
50
Keypad & Display
50
Figure 28 - Front Panel
50
Table 5 - Front Panel Buttons Function
50
Home Screen
52
Figure 29 - Home Screen
52
Menus & Screens
54
Quick Menu
55
Figure 30 - Quick Menu Screen
55
Main Menu
56
Figure 31 - Main Menu Screen
56
Analyser State Menu
57
Figure 32 - Analyser State Menu Screen
57
Status Menu
58
Figure 33 - Status Menu Screen
58
Temperature Menu
59
Figure 34 - Temperature Menu Screen
59
Pressure & Flow Menu
60
Figure 35 - Pressure & Flow Menu Screen
60
Voltage Menu
61
Figure 36 - Voltage Menu Screen
61
General Settings Menu
62
Figure 37 - General Settings Menu Screen
62
Measurement Settings Menu
63
Figure 38 - Measurement Settings Menu Screen
63
Calibration Menu
64
Figure 39 - Calibration Menu Screen
64
Pressure Calibration Menu
66
Figure 40 - Pressure Calibration Menu Screen
66
Ozone Calibration Menu (Option)
67
Figure 41 - Ozone Calibration Menu Screen
67
Flow Calibration Menu (Option)
68
Figure 42 - Flow Calibration Menu Screen
68
Service Menu
69
Figure 43 - Service Menu Screen
69
Diagnostics Menu
70
Digital Pots Menu
70
Figure 44 - Diagnostics Menu Screen
70
Figure 45 - Digital Pots Menu
70
Internal Pump Menu (Option)
72
Figure 46 - Internal Pump Menu Screen
72
Valve Menu
73
Figure 47 - Valve Menu Screen
73
Tests Menu
74
Figure 48 - Tests Menu Screen
74
Digital Input Test Menu
75
Digital Output Test Menu
75
Figure 49 - Digital Input Test Menu Screen
75
Figure 50 - Digital Output Test Menu Screen
75
Calculation Factors Menu
76
Figure 51 - Calculation Factors Menu Screen
76
Communications Menu
77
Figure 52 - Communications Menu Screen
77
Data Logging Menu
78
Serial Communication Menu
78
Figure 53 - Data Logging Menu Screen
78
Figure 54 - Serial Communication Menu Screen
78
Analog Input Menu
79
Figure 55 - Analog Input Menu Screen
79
Analog Output Menu
80
Figure 56 - Analog Output Menu Screen
80
Digital Input Menu
82
Figure 57 - Digital Input Menu Screen
82
Digital Output Menu
83
Figure 58 - Digital Output Menu Screen
83
Table 6 - Digital Output States
83
Network Menu (Option)
84
Figure 59 - Network Menu Screen
84
Bluetooth Menu
85
Figure 60 - Bluetooth Menu Screen
85
Trend Display Menu
86
Figure 61 - Trend Display Menu Screen
86
Chart
87
Figure 62 - Chart Screen
87
Table 7 - Chart Navigation Buttons
88
Advanced Menu
89
Figure 63 -Advanced Menu
89
Hardware Menu
90
Figure 64 - Hardware Menu Screen
90
Parameter Display Menu
91
Figure 65 - Parameter Display Menu Screen
91
4 Communications
93
RS232 Communication
93
Figure 66 - Communication Ports
93
USB Communication
94
Figure 67 - Multidrop RS232 Cable Example
94
TCP/IP Network Communication (Optional)
95
Figure 68 - Example of Typical Network Setups
95
Reading Network Port Setup
96
Setting Network Port Setup
96
Figure 69 - Example of Network Menu Setup
97
Figure 70 - Port Forwarding Example
97
Port Forwarding on Remote Modem/Router Setup
97
Airodis Setup to Communicate with Serinus
98
Figure 71 - LAN Network Set-Up (Airodis)
98
Figure 72 - WAN Network Set-Up (Airodis)
98
Analog and Digital Communication
99
Analog Outputs
99
Analog Inputs
100
Digital Status Inputs
100
Digital Status Outputs
100
Figure 73 - 25 Pin Rear Panel PCA (Default Jumpers Highlighted)
100
Logging Data
101
Configure Instrument Internal Logging
101
Figure 74 - Analog & Digital I/O Individual Pin Descriptions
101
Using Airodis Software to Download Data
102
Connecting the Instrument to PC
102
Figure 75 - Installing Driver Software (Device Manager)
102
Figure 76 - Update Driver Popup
103
Figure 77 - Update Driver Popup (Directory Location)
103
Figure 78 - Installing Driver Confirmation Prompt
104
Figure 79 - Successful Driver Installation
104
Installing Airodis
105
Configuring Airodis
105
Figure 80 - Airodis Workspace Manager
105
Figure 81 - Adding a New Station
106
Figure 82 - New Station Connection
106
Table 8 - New Station Setup
106
Figure 83 - Station Configuration (Channel List)
107
Figure 84 - Error Status Notification
107
Figure 85 - Downloading Data
108
Figure 86 - Download Data Status
108
Figure 87 - Data Visibility
109
Figure 88 - Exporting Data
109
Serinus Remote App/Bluetooth
110
Figure 89 - Data Download Complete
110
Connecting to the Instrument
111
Figure 90 - Downloading the App from Google Play Store
111
Figure 91 - Bluetooth Pairing Request
111
Installation
111
Figure 92 - Showing or Hiding the Numpad
112
Instrument Control
112
Figure 93 - Switching Instruments
113
Figure 94 - Real-Time Plot
114
Real-Time Plot
114
Download
115
Figure 95 - Plot of Downloaded Data
115
Get Parameters
115
Figure 96 - Directory Settings
116
Figure 97 - Logs Format
116
Preferences
116
Figure 98 - Colour Theme Settings
117
5 Calibration
119
Overview
119
Figure 99 - Example of a Calibration System
119
Using Transfer Standards - Overview
120
Principle
121
Figure 100 - Ozone Transfer Standard Hierarchy
121
Set-Up
122
Figure 101 - Typical Uses of Transfer Standards to Calibrate Instruments
122
Pressure Calibration
123
Full Pressure Calibration (Two Point Calibration)
123
Figure 102 - Full Pressure Calibration Set-Up (Vacuum)
124
Figure 103 - Full Pressure Calibration Set-Up (Ambient)
124
Pressure Calibration (Ambient Only)
125
Figure 104 - Ambient Pressure Calibration Set-Up
125
Pressure Calibration (Internal Pump Option Only)
126
Figure 105 - Pressure Calibration (Internal Pump Option Only) Set-Up
126
Zero Calibration
127
Figure 106 - Pump Bypass Flow
127
Calibration Port
128
Figure 107 - Zero Calibration Set-Up - 1
128
Sample Port
128
Figure 108 - Zero Calibration Set-Up - 2
129
IZS (Option)
129
Span Calibration
130
Calibration Port
130
Sample Port
130
Precision Check
131
Zero Precision Check
131
Span Precision Check
132
Multipoint Precision Check
133
Flow Calibration (Internal Pump Option Only)
134
Figure 109 - Excel Graph of Multipoint Calibration
134
High Pressure Zero Valve (Option)
135
Single Pressurised Calibration (Option)
136
Figure 110 - Single High Pressure Calibration Option
136
6 Service
139
Additional Safety Requirements for Service Personnel
139
Maintenance Tools
139
Figure 111 - Minifit Extraction Tool - (PN: T030001)
139
Maintenance Schedule
140
Figure 112 - Orifice Removal Tool - (PN: H010046)
140
Figure 113 - Leak Test Jig - (PN: H050069)
140
Figure 114 - Air Monitoring Test Equipment Kit (AMTEK) - Customisable
140
Table 9 - Maintenance Schedule
141
Maintenance Procedures
142
Particulate Filter Replacement
142
Figure 115 - Remove Kynar Nut
142
Figure 116 - Remove Retaining Ring
142
Figure 117 - Remove Filter Sealing Cap
143
Figure 118 - Particulate Filter
143
Clean Chassis Fan Filter
144
Figure 119 - Avoid to Touch Particulate Filter Paper
144
Figure 120 - Kynar Elbow Barb Fitting Direction
144
Leak Check
145
Figure 121 - Remove Filter Casing and Filter
145
Figure 122 - Leak Test Jig on Exhaust Port
145
Figure 123 - Connect Vacuum Source
146
Figure 124 - Kynar Blocker Nut
146
Figure 125 - Pressure Gauge on Leak Test Jig
147
Figure 126 - Pump Bypass Flow
148
Figure 127 - Barometer to Sample Port
149
Ozone Scrubber Check
150
Figure 128 - Barometer to Calibration Port
150
Figure 129 - Connect Span Source
151
Figure 130 - Ozone Scrubber
151
Clean Pneumatics
152
Clean Optical Cell
152
Figure 131 - Remove the Kynar Nut
152
Figure 132 - Loosening Tube Collet from Detector End
153
Figure 133 - Removing Two Screws
153
Figure 134 - Removing Detector Block from Optical Cell
154
Figure 135 - Remove Retaining Screw
154
Figure 136 - Removing Measurement Cell (Glass)
155
UV Lamp Check
156
Figure 137 - Location of UV Lamp Securing Grub Screw
156
Orifice/Sintered Filter Replacement
157
Figure 138 - Remove Screw
157
Figure 139 - Remove Lamp Block
157
Figure 140 - Remove Lamp Mounting Block
158
Figure 141 - Remove Kynar Elbow Fitting
158
Pressure Sensor Check
159
Figure 142 - Remove Orifice and Sintered Filter
159
Bootloader
160
Figure 143 - Test Point Location
160
Communications Port Test
161
Display Help Screen
161
Erase All Settings
161
Start Analyser
161
Updating Firmware
161
7 Troubleshooting
163
Table 10 - Troubleshooting List
163
Flow Fault
166
Figure 144 - Flow Fault Diagnostic Procedure
166
Noisy/Unstable Readings
167
Figure 145 - Noisy Zero or Unstable Span Diagnostic Procedure
167
Lamp Temperature Failure
168
Figure 146 - Lamp Temperature Failure Diagnostic Procedure
168
USB Memory Stick Failure
169
Figure 147 - USB Memory Stick Failure
169
Ecotech Service Support Files
170
Figure 148 - USB Memory Stick File Structure
171
8 Optional Extras
173
Dual Sample Filter (PN: E020100)
173
Network Port (PN: E020101)
173
Figure 149 - Dual Filter Option Installed
173
Hardware Setup
174
Rack Mount Kit (PN: E020116)
174
Figure 150 - Separate Rack Slides
174
Table 11 - Included Parts (Rack Mount Kit)
174
Figure 151 - Assemble Inner Slide on Chassis
175
Figure 152 - Rack Mount Ears Fitted to Instrument
175
Figure 153 - Attach Rack Mount Adaptors to Outer Slides
176
Figure 154 - Test Fit Rack Slide Assembly into Rack
176
Figure 155 - Attach Slides to Front of Rack
177
Figure 156 - Slide Clips
177
Internal Pump (PN: E020105)
178
Hardware Setup
178
Internal Pump Additional Components
178
Table 12 - Internal Pump Components
178
Internal Pump Removed Components
179
Pressure Calibration Internal Pump Option
179
Flow Calibration
179
Internal Pump Leak Check
179
Pump Control
179
Table 13 - Internal Pump Removed Components
179
High Pressurised Zero Valve (PN: E020109)
180
Internal Zero & Span (IZS) (PN: E020130)
180
Hardware Setup
180
IZS Additional Components
180
Table 14 - IZS Components
180
IZS Removed Components
181
Figure 157 - IZS Additional Components
181
Table 15 - IZS Removed Components
181
Serinus 10 Schematic with IZS Option
182
Ozone Generator Characterisation
182
Figure 158 - IZS Schematic
182
9 Parts List and Schematics
183
Serinus Accessories Kit
183
Maintenance Kit
183
Table 16 - Serinus Accessories Kit H010136
183
Table 17 - Serinus 10 Maintenance Kit - E020201
183
Consumables
184
Table 18 - Serinus 10 Consumables
184
Instrument Parts List
185
Table 19 - Spare Parts List (Main Components)
185
Table 20 - Spare Parts List (Cables)
185
Table 21 - Spare Parts List (O-Rings)
186
Table 22 - Spare Parts List (Fittings)
186
Table 23 - Spare Parts List (Miscellaneous)
186
Table 24 - Spare Parts List (Shipping)
187
Plumbing Schematic - (PN: D020004)
188
Plumbing Schematic - (PN: D020050)
189
Plumbing Schematic - (PN: D020051)
190
Block Wiring Schematic - (PN: D020101)
191
Block Wiring Schematic - (PN: D020121)
192
Optical Bench/Photometer Assembly - (PN: H013100)
193
Calibration Manifold Assembly - (PN: H010013-02)
194
Valve Assembly - (PN: H010042)
195
Charcoal Scrubber Assembly - (PN: H010038)
196
Calibration Manifold Assembly (IZS) - (PN: H010056)
197
Sample Filter Holder Assembly - (PN: H010160)
198
Ozone Generator Assembly - (PN: H013150)
199
Table 25 - Advanced Protocol Parameter List
201
Appendix A. Advanced Protocol Parameter List
201
Appendix B. EC9800 Protocol
213
Command Format
213
Commands
213
Table 26 - Bayern-Hessen Data
215
Appendix C. Bayern-Hessen Protocol
215
Command Format
215
Table 27 - Block Check Operation
216
Commands
216
Table 28 - Status Bit Map
217
Table 29 - Failure Bit Map (Positive Logic)
218
Appendix D. Modbus Protocol
219
Command Format
219
Commands
220
Table 30 - Modbus Error Codes
221
Appendix E. Beer-Lambert Law
223
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Ecotech Acoem Serinus 10 Specifications
General
Brand
Ecotech
Model
Acoem Serinus 10
Category
Measuring Instruments
Language
English
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