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Emerson ControlWave EFM 3808 User Manual
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www.EmersonProcess.com/Remote
Instruction Manual
CI-ControlWave Express
Part: D301386X012
March, 2011
ControlWave Ex
p
ress
ControlWave Express
(Remote Terminal Unit)
Remo
te Au
toma
tion
So
lut
ion
s
2
Table of Contents
Default Chapter
5
Table of Contents
5
Chapter 1 - Introduction
7
Communication Ports
7
Battery Backup
7
Features
7
Scope of the Manual
8
Physical Description
8
Cpu/System Controller Board
9
Controlwave Express Component Identification
9
Power Options
11
I/O Options
11
Software Tools
12
Controlwave Programming Environment
12
Analog Inputs
13
Chapter 2 - Installation
15
Site Considerations
15
Class I, Division 2
15
Class I, DIV 2 Installation Considerations
17
Installation Overview
17
Unpacking Components
18
Mounting the Housing
18
Controlwave Express Dimensions
19
Grounding the Housing
20
Configuring the Cpu/System Controller Board
21
Cpu/System Controller Board Component I.D. Diagram
21
Ethernet
21
Ethernet Port
21
Setting DIP Switches on the Cpu/System Controller Board
22
Setting Jumpers on the Cpu/System Controller Board
24
General Wiring Guidelines
25
Wiring Power to the Cpu/System Controller Board
25
Connections to RS-232 Serial Port(S) on the Cpu/System Controller Board
28
Full-Duplex and Half-Duplex Cable
30
Connections to the COM3 (RS-485/RS-232) Serial Port on the Cpu/System Controller Board
33
Connections to the Ethernet Port on the Cpu/System Controller Board
35
Standard 10/100Base-T Ethernet Cable (CPU Module to Hub)
35
Optional Display/Keypads
36
Point-To-Point 10/100Base T Ethernet Cable
36
Optional 2-Button and 25-Button Keypads
36
Chapter 3 - I/O Configuration and Wiring
39
I/O Options
39
Process I/O Board
40
Setting Jumpers on the Process I/O Board
40
Setting DIP Switches on the Process I/O Board
40
Discrete Inputs
40
Process I/O Board Component Identification Diagram
41
I/O Wiring
42
Process I/O Board Wiring Diagrams
43
Non-Isolated Discrete Inputs (DI) on TB2 and TB3 of Process I/O Board
44
Discrete Outputs
45
Non-Isolated Discrete Outputs (DO) on TB3 of Process I/O Board
45
Non-Isolated Analog Inputs (AI) on TB6 of Process I/O Board
46
Analog Output
47
Non-Isolated Analog Output (AO) on TB7 of Process I/O Board
47
Non-Isolated Pulse Counter/Discrete Inputs on TB5 of Cpu/System Controller Bd
48
Non-Isolated Pulse Counter/Discrete Inputs on TB5 of Cpu/System Controller Board
48
Non-Isolated High Speed Counter (HSC) / Discrete Inputs (DI) on TB4 of Process I/O Board
49
Resistance Temperature Device (RTD) Inputs on Cpu/System Controller Board
50
Connections to a Bristol Model 3808 Transmitter
52
Controlwave Express to 3808S - RS-485 Network Diagram
53
Chapter 4 - Operation
55
Powering Up/Powering down the Controlwave Express
55
Backup Battery
55
Communicating with the Controlwave Express
56
Default Comm Port Settings
56
Collecting Data from the Controlwave Express
56
Creating and Downloading an Application (Controlwave Project)
57
Creating and Maintaining Backups
57
Controlwave Project
57
Creating a Zipped Project File (*.ZWT) for Backup
58
Saving Flash Configuration Parameters (*.FCP)
59
Backing up Data
60
Chapter 5 - Service and Troubleshooting
61
Removing
61
Upgrading Firmware
62
Hyperterminal Mode Menu
63
Removing or Replacing Components
65
Accessing Modules for Testing
65
Removing/Replacing the Cpu/System Controller Board and the Process I/O Board
65
Removing/Replacing
65
Field Repair
65
Controlwave Express Component
65
Removing/Replacing the Backup Battery
66
Enabling / Disabling the Backup Battery
67
General Troubleshooting Procedures
68
Checking Leds
68
WINDIAG Diagnostic Utility
72
Available Diagnostics
73
Core Updump
76
Calibration Checks
77
Appendix A - Special Instructions for Class I, Division 2 Hazardous Locations
79
Display/Keypad
80
Appendix Z - Sources for Obtaining Material Safety Data Sheets (MSDS)
85
Index
85
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Emerson ControlWave EFM 3808 Specifications
General
Brand
Emerson
Model
ControlWave EFM 3808
Category
Automobile Parts
Language
English
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