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Emerson Micro Motion 1600 User Manual
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Configuration and Use Manual
MS-00809-0200-1600, Rev AA
May2024
Micro Motion
™
1600 Transmitters with
Configurable Inputs and Outputs
Configuration and Use Manual
2
Table of Contents
Micro Motion 1600 Transmitters with Configurable Inputs and Outputs
1
Contents
3
1 Before you begin
7
1.1 About this manual
7
1.2 Hazard messages
7
1.3 Cybersecurity
7
1.3.1 Defense-in-depth strategy
7
Security capabilities
7
Mitigation strategies
8
Security defense-in-depth measures
8
1.3.2 Security hardening guidelines
8
Product integration
8
Defense-in-depth strategy
8
Configuring the device
8
Defaults
9
1.3.3 Secure operation guidelines
9
Operation of product
9
Reporting security vulnerabilities
9
Best security practices
9
1.3.4 Secure product disposal guidelines
10
Instructions for product removal
10
1.4 Related documentation
10
1.5 Communication methods
10
2 Quick start
11
2.1 Power up the transmitter
11
2.2 Check meter status
11
2.3 Commissioning wizards
12
2.4 Make a startup connection to the transmitter
12
2.5 Set the transmitter clock
12
2.6 View the licensed features (optional)
13
2.7 Set informational parameters
13
2.8 Characterize the meter (if required)
14
2.8.1 Sample sensor tags
15
2.8.2 Flow calibration parameters (FCF, FT)
15
2.8.3 Density calibration parameters (D1, D2, K1, K2, FD, DT, TC)
16
2.9 Verify mass flow measurement
16
2.10 Verify the zero
17
3 Introduction to configuration and commissioning
19
3.1 Security and write protection
19
3.1.1 Enable or disable the service port
19
3.1.2 Enable or disable write-protection
19
3.1.3 Configure security for the display
21
3.2 Work with configuration files
23
3.2.1 Save a configuration file using the display
23
3.2.2 Save a configuration file using ProLink III
23
3.2.3 Load a configuration file using the display
24
3.2.4 Load a configuration file using ProLink III
25
3.2.5 Replicate a transmitter configuration
25
4 Configure process measurement
27
4.1 Configure Sensor Flow Direction Arrow
27
4.2 Configure mass flow measurement
28
4.2.1 Configure Mass Flow Measurement Unit
28
Options for Mass Flow Measurement Unit
28
Define a special measurement unit for mass flow
29
4.2.2 Configure Flow Damping
30
Effect of flow damping on volume measurement
31
Interaction between Flow Damping and mA Output Damping
31
4.2.3 Configure Mass Flow Cutoff
31
Effect of Mass Flow Cutoff on volume measurement
31
Interaction between Mass Flow Cutoff and mA Output Cutoff
31
4.3 Configure volume flow measurement for liquid applications
32
4.3.1 Configure Volume Flow Type for liquid applications
32
4.3.2 Configure Volume Flow Measurement Unit for liquid applications
33
Options for Volume Flow Measurement Unit for liquid applications
33
Define a special measurement unit for volume flow
34
4.3.3 Configure Volume Flow Cutoff
35
Interaction between Volume Flow Cutoff and mAO Cutoff
35
4.4 Configure Gas Standard Volume (GSV) flow measurement
36
4.4.1 Configure Volume Flow Type for gas applications
36
4.4.2 Configure Standard Gas Density
37
4.4.3 Configure Gas Standard Volume Flow Measurement Unit
37
Options for Gas Standard Volume Flow Measurement Unit
38
Define a special measurement unit for gas standard volume flow
38
4.4.4 Configure Gas Standard Volume Flow Cutoff
39
Interaction between Gas Standard Volume Flow Cutoff and mA Output Cutoff
40
4.5 Configure density measurement
41
4.5.1 Configure Density Measurement Unit
41
Options for Density Measurement Unit
41
4.5.2 Configure Density Damping
42
Effect of Density Damping on volume measurement
42
Interaction between Density Damping and mA Output Damping
42
4.5.3 Configure Density Cutoff
42
Effect of Density Cutoff on volume measurement
43
4.6 Configure temperature measurement
43
4.6.1 Configure Temperature Measurement Unit
43
Options for Temperature Measurement Unit
43
4.6.2 Configure Temperature Damping
44
Effect of Temperature Damping on process measurement
44
4.7 Configure Pressure Measurement Unit
45
4.7.1 Options for Pressure Measurement Unit
45
4.8 Configure Velocity Measurement Unit
46
4.8.1 Options for Velocity Measurement Unit
46
5 Configure process measurement applications
47
5.1 Set up the API Referral application
47
5.1.1 Set up the API Referral application using the display
47
Enable the API Referral application using the display
47
Configure API Referral using the display
47
Set up temperature and pressure data for API Referral using the display
48
5.1.2 Set up the API Referral application using ProLink III
50
Enable the API Referral application using ProLink III
50
Configure API Referral using ProLink III
51
Set up temperature and pressure data for API Referral using ProLink III
52
5.1.3 Set up the API Referral application using a field communicator
54
Enable the API Referral application using a field communicator
54
Configure API Referral using a field communicator
54
Set up temperature and pressure data for API Referral using a field communicator
56
5.1.4 API tables supported by the API Referral application
58
5.1.5 Process variables from the API Referral application
59
5.2 Set up concentration measurement
59
5.2.1 Preparing to set up concentration measurement
59
5.2.2 Set up concentration measurement using the display
61
Enable concentration measurement using the display
61
Set up temperature data using the display
61
Modify matrix names and labels using the display
63
Modify extrapolation alerts using the display
63
Select the active concentration matrix using the display
64
5.2.3 Set up concentration measurement using ProLink III
64
Enable concentration measurement using ProLink III
64
Load a concentration matrix using ProLink III
64
Set reference temperature values for specific gravity using ProLink III
66
Set up temperature data using ProLink III
66
Modify matrix names and labels using ProLink III
68
Modify extrapolation alerts using ProLink III
68
Select the active concentration matrix using ProLink III
68
5.2.4 Set up concentration measurement using a field communicator
69
Enable concentration measurement using a field communicator
69
Set reference temperature values for specific gravity using a field communicator
69
Modify matrix names and labels using a field communicator
70
Modify extrapolation alerts using a field communicator
70
Select the active concentration matrix using a field communicator
70
6 Configure advanced options for process measurement
71
6.1 Configure Response Time
71
6.2 Detect and report two-phase flow
71
6.2.1 Detect two-phase flow using density
71
6.2.2 Detect two-phase flow using sensor diagnostics
72
6.3 Configure Flow Rate Switch
72
6.4 Configure events
73
6.4.1 Configure a basic event
73
6.4.2 Configure an enhanced event
74
Options for Enhanced Event Action
75
6.5 Configure totalizers and inventories
75
6.5.1 Default settings for totalizers and inventories
78
6.6 Configure logging for totalizers and inventories
78
6.7 Configure Process Variable Fault Action
79
6.7.1 Options for Process Variable Fault Action
79
6.7.2 Interaction between Process Variable Fault Action and other fault actions
80
7 Configure device options and preferences
83
7.1 Configure the transmitter display
83
7.1.1 Configure the language used on the display
83
7.1.2 Configure the process variables shown on the display
83
7.1.3 Configure a two-line display screen
84
7.1.4 Configure the number of decimal places (precision) shown on the display
84
7.1.5 Turn on and turn off automatic scrolling through the display variables
85
7.1.6 Configure the display backlight
85
7.1.7 Configure security for the display
86
7.1.8 Configure totalizer and inventory control
87
7.2 Configure the transmitter response to alerts
88
7.2.1 Configure the transmitter response to alerts using the display
88
7.2.2 Configure the transmitter response to alerts using ProLink III
89
7.2.3 Configure the transmitter response to alerts using a field communicator
90
7.2.4 Configure Fault Timeout
91
7.2.5 Alerts, conditions, and configuration options
92
Configuration Error
92
Core Low Power
92
Configuration Warning
92
Drive Over Range
93
Electronics Failed
93
Event Active
93
Extreme Primary Purpose Variable
93
Function Check Failed or Smart Meter Verification Aborted
94
Function Check in Progress
94
Output Fixed
94
Output Saturated
94
Process Aberration
94
Security Breach
95
Sensor Being Simulated
95
Sensor Failed
95
Sensor-Transmitter Communication Error
95
Transmitter Initializing
96
Tube Not Full
96
8 Integrate the meter with the control system
97
8.1 Channel configuration
97
8.2 Configure I/O Channel A
97
8.3 Configure I/O Channel B
97
8.4 Configure an mA Output
98
8.4.1 Configure mA Output Source
98
Options for mA Output Source
98
8.4.2 Configure Lower Range Value (LRV) and Upper Range Value (URV) for an mA Output
99
8.4.3 Configure mA Output Direction
100
Effect of mA Output Direction on an mA Output
101
8.4.4 Configure mA Output Cutoff
103
Interaction between mA Output Cutoff and process variable cutoffs
104
8.4.5 Configure mA Output Damping
104
Interaction between mA Output Damping and process variable damping
104
8.4.6 Configure mA Output Fault Action
105
Options for mAO Fault Action and mAO Fault Level
105
8.5 Configure a Frequency Output
106
8.5.1 Configure Frequency Output Source
106
Options for Frequency Output Source
106
8.5.2 Configure Frequency Output Scaling
107
Calculate frequency from flow rate
107
8.5.3 Configure Frequency Output Direction
108
8.5.4 Configure Frequency Output Fault Action
109
Options for Frequency Output Fault Action
109
8.6 Configure a Discrete Output
110
8.6.1 Configure Discrete Output Source
110
Options for Discrete Output Source
110
8.6.2 Configure Discrete Output Polarity
111
8.6.3 Configure Discrete Output Fault Action
111
Options for Discrete Output Fault Action
112
Fault indication with a Discrete Output
112
9 Configure digital communications
113
9.1 Configure HART® communications
113
9.1.1 Configure basic HART parameters
113
Configure HART® variables (PV, SV, TV, QV)
114
Options for HART variables
114
Configure burst communications
115
Configure HART burst messages
115
Configure HART trigger mode
116
9.2 Configure Modbus communications
117
10 Complete the configuration
121
10.1 Test or tune the system using sensor simulation
121
10.1.1 Sensor simulation
122
10.2 Enable or disable write-protection
122
11 Transmitter operation
125
11.1 View process and diagnostic variables
125
11.1.1 View process and diagnostic variables using the display
125
11.1.2 View process variables and other data using ProLink III
125
11.1.3 View process variables and other data using a field communicator
125
11.1.4 Effect of Sensor Flow Direction Arrow on digital communications
125
11.2 View and acknowledge status alerts
126
11.2.1 View and acknowledge alerts using the display
126
11.2.2 View and acknowledge alerts using ProLink III
127
11.2.3 View alerts using a field communicator
127
11.3 Read totalizer and inventory values
127
11.4 Start, stop, and reset totalizers and inventories
127
11.4.1 Start, stop, and reset totalizers using the display
128
11.4.2 Start, stop, and reset totalizers using ProLink III
128
12 Operation using the batcher
131
12.1 Run a batch
131
12.2 Perform AOC calibration
134
12.2.1 Perform AOC calibration using the display
134
12.2.2 Perform AOC calibration using ProLink III
134
13 Measurement support
137
13.1 Use Smart Meter Verification
137
13.1.1 Smart Meter Verification capabilities
137
13.1.2 Setting the field reference point using the display
137
13.1.3 Setting the field reference point using the ProLink III
137
13.1.4 Run a Smart Meter Verification test
138
Run a Smart Meter Verification test using the display
138
Run a Smart Meter Verification test using ProLink III Basic or Professional
138
Run a Smart Meter Verification test using a field communicator
139
Run a Smart Meter Verification test from a Modbus host
139
13.1.5 View Smart Meter Verification test results
141
View Smart Meter Verification test results using the display
141
View Smart Meter Verification test results using ProLink III Basic or Professional
141
View Smart Meter Verification test results using a field communicator
141
View Smart Meter Verification test results from a Modbus host
142
Interpreting Smart Meter Verification results
142
13.1.6 Resolve a failed Smart Meter Verification test
143
13.1.7 Set up Smart Meter Verification automatic execution
143
Set up Smart Meter Verification automatic execution using the display
143
Set up Smart Meter Verification automatic execution using ProLink III Basic or Professional
144
Set up Smart Meter Verification automatic execution using a field communicator
144
Set up Smart Meter Verification automatic execution from a Modbus host
144
Check for a field reference point
145
13.2 Advanced Phase Measurement software
145
13.3 Zero the meter
146
13.3.1 Terminology used with zero verification and zero calibration
148
13.4 Set up pressure compensation
148
13.4.1 Set up pressure compensation using the display
149
13.4.2 Set up pressure compensation using ProLink III
150
13.4.3 Configure pressure compensation using a field communicator
151
13.5 Validate the meter
152
13.6 Perform a (standard) D1 and D2 density calibration
154
13.6.1 Perform a D1 and D2 density calibration using the display
154
13.6.2 Perform a D1 and D2 density calibration using ProLink III
155
13.6.3 Perform a D1 and D2 density calibration using a field communicator
155
13.7 Adjust concentration measurement with Trim Offset
156
13.8 Adjust concentration measurement with Trim Slope and Trim Offset
157
14 Maintenance
161
14.1 Install a new transmitter license
161
14.2 Upgrade the transmitter firmware
162
14.2.1 Using a USB drive with the display
162
14.2.2 Using the USB-C service port and ProLink III
162
14.3 Reboot the transmitter
163
14.4 Battery replacement
163
15 Log files, history files, and service files
165
15.1 Generate history files
165
15.1.1 Historian data and log
166
15.1.2 Smart Meter Verification history and log
168
15.1.3 Totalizer log
168
Read contract totals
169
Configure contract totals into the totalizer log
170
15.2 Generate service files
170
15.2.1 Alert history and log
171
15.2.2 Configuration audit history and log
172
15.2.3 Assert history and log
173
15.2.4 Security log
173
16 Troubleshooting
177
16.1 Status LED and device status
177
16.2 API Referral troubleshooting
177
16.2.1 Extrapolation alert is active
177
16.2.2 Inaccurate referred density reading
177
16.3 Batch troubleshooting
178
16.3.1 Batch will not start
178
16.3.2 Valve operation is backwards
178
16.3.3 Valve does not operate
178
16.3.4 Batch totals are inaccurate
179
16.3.5 Batch repeat not satisfactory
179
16.4 Concentration measurement troubleshooting
179
16.4.1 Significantly incorrect CM after loading matrix
179
16.4.2 Inaccurate CM reading
179
16.5 Alert when connecting a core processor to a remote 1600 Transmitter
180
16.6 Density measurement troubleshooting
181
16.6.1 Erratic density reading
181
16.6.2 Inaccurate density reading
182
16.6.3 Unusually high density reading
182
16.6.4 Unusually low density reading
183
16.7 Discrete Output troubleshooting
183
16.7.1 No Discrete Output
183
16.7.2 Loop test failed
183
16.7.3 Discrete Output readings reversed
184
16.8 Flow measurement troubleshooting
184
16.8.1 Flow rate reported as zero when flow is present
184
16.8.2 Flow indication at no flow conditions or zero offset
184
16.8.3 Erratic non-zero flow rate at no-flow conditions
184
16.8.4 Erratic non-zero flow rate when flow is steady
185
16.8.5 Inaccurate flow rate
186
16.9 Frequency Output troubleshooting
186
16.9.1 No Frequency Output
186
16.9.2 Consistently incorrect Frequency Output measurement
187
16.9.3 Erratic Frequency Output
187
16.9.4 Frequency Output goes in and out of fault conditions
188
16.10 mA Output troubleshooting
188
16.10.1 No mA Output
188
16.10.2 Loop test failed
188
16.10.3 mAO below 4 mA
189
16.10.4 Constant mAO
189
16.10.5 mAO consistently out of range
189
16.10.6 Consistently incorrect mA measurement
190
16.10.7 mAO correct at lower current, but incorrect at higher current
190
16.10.8 mAO goes in and out of fault conditions
190
16.11 Status alerts, causes, and recommendations
190
16.11.1 [002] RAM Error (Core Processor)
191
16.11.2 [003] Sensor Failed
191
16.11.3 [005] Mass Flow Rate Overrange
191
16.11.4 [008] Density Overrange
192
16.11.5 [009] Transmitter Initializing
192
16.11.6 [010] Calibration Failed
192
16.11.7 [016] Sensor Temperature (RTD) Failure
193
16.11.8 [017] Sensor Case Temperature (RTD) Failure
193
16.11.9 [018] EEPROM Error (Transmitter)
194
16.11.10 [019] RAM Error (Transmitter)
194
16.11.11 [020] Calibration Factors Missing
194
16.11.12 [021] Incorrect Sensor Type
195
16.11.13 [022] Configuration Database Corrupt
195
16.11.14 [024] Program Corrupt (Core Processor)
196
16.11.15 [026] Sensor/Transmitter Communications Failure
196
16.11.16 [028] Core Process Write Failure
196
16.11.17 [030] Incorrect Board Type
197
16.11.18 [031] Low Power
197
16.11.19 [033] Insufficient Pickoff Signal
197
16.11.20 [034] Smart Meter Verification Failed
198
16.11.21 [035] Smart Meter Verification Aborted
198
16.11.22 [102] Drive Overrange
199
16.11.23 [104] Calibration in Progress
199
16.11.24 [105] Two-Phase Flow
199
16.11.25 [110] Frequency Output 1 Saturated
199
16.11.26 [111] Frequency Output 1 Fixed
200
16.11.27 [116] Temperature Overrange (API Referral)
200
16.11.28 [117] Density Overrange (API Referral)
200
16.11.29 [118] Discrete Output 1 Fixed
200
16.11.30 [120] Curve Fit Failure (Concentration)
201
16.11.31 [121] Extrapolation Alert (Concentration)
201
16.11.32 [123] Pressure Overrange (API Referral)
201
16.11.33 [131] Smart Meter Verification in Progress
202
16.11.34 [132] Sensor Simulation Active
202
16.11.35 [138] Transient Bubble Remediation (TBR) Active
202
16.11.36 Batcher Not Configured
202
16.11.37 Batch Time Out
203
16.11.38 Clock Failure
203
16.11.39 Core Processor Update Failed
203
16.11.40 mA Output Fixed
203
16.11.41 mA Output Saturated
204
16.11.42 Enhanced Event X Active
204
16.11.43 Event X Active
204
16.11.44 Moderate Two Phase Flow
204
16.11.45 No Permanent License
205
16.11.46 Password Not Set
205
16.11.47 Severe Two Phase Flow
205
16.11.48 Time Not Entered
205
16.11.49 Transmitter Software Update Failed
206
16.11.50 Watchdog Error
206
16.12 Check the cutoffs
206
16.13 Check the direction parameters
206
16.14 Check the drive gain
207
16.15 Check for internal electrical problems
207
16.16 Check Frequency Output Fault Action
208
16.17 Check the scaling of the Frequency Output
208
16.18 Check grounding
208
16.19 Perform transmitter output tests
209
16.19.1 Perform a mA loop test using the display
209
16.19.2 Perform a Frequency Output test using the display
209
16.19.3 Perform a Discrete Output test using the display
210
16.19.4 Perform an mA loop test using ProLink III
210
16.19.5 Perform a Frequency Output test using ProLink III
211
16.19.6 Perform a Discrete Output tests using ProLink III
211
16.20 Check Lower Range Value and Upper Range Value
212
16.21 Check mA Output Fault Action
212
16.22 Trim mA Output
212
16.22.1 Trim an mA Output using the display
212
16.22.2 Trim mA Output using ProLink III
212
16.23 Check HART communications
213
16.24 Check the pickoff voltage
213
16.25 Check power supply wiring
214
16.26 Check for radio frequency interference (RFI)
214
16.27 Checking process variables
215
16.28 Check sensor-to-transmitter wiring
218
16.29 Using sensor simulation for troubleshooting
218
16.30 Check for two-phase flow (slug flow)
219
16.31 Check the sensor coils
219
A Using the transmitter display
221
A.1 Components of the transmitter display
221
A.2 Access and use the display menus
222
B Using ProLink III with the transmitter
227
B.1 Basic information about ProLink III
227
B.2 Connect with ProLink III
228
B.2.1 ProLink III connection types
228
B.2.2 Connect ProLink III to the transmitter
228
C Using a field communicator with the transmitter
229
C.1 Basic information about field communicators
229
C.2 Connect with a field communicator
229
D Concentration measurement matrices
231
D.1 Standard matrices for the Concentration Measurement application
231
D.2 Derived variables and calculated process variables
232
E Environmental compliance
233
E.1 RoHS and WEEE
233
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Emerson Micro Motion 1600 Specifications
General
Brand
Emerson
Model
Micro Motion 1600
Category
Transmitter
Language
English
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