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Alpha Cordex CXC HP
EnerSys Alpha Cordex CXC HP User Manual
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C
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Software Manual
User
Guide ID:
0350058-J0
Eective:
01/2023
Read this document car
efully
.
Learn ho
w to protect
y
our
equipment from damage and fully understand its functions.
2
Table of Contents
Table of Contents
3
List of Figures
15
List of Tables
17
Safety
18
Software Release History
21
Application Release 8.00
21
Application Release 7.40
21
Application Release 7.30
22
Application Release 7.20
22
Application Release 7.10
22
Application Release 7.01
23
Application Release 7.00
23
Application Release 6.30
23
Application Release 6.20
24
Application Release 6.10
24
Application Release 6.00
24
Application Release 5.20
25
Application Release 5.10
25
Application Release 5.01
26
Application Release 5.00
26
OS Release 6.30
27
OS Release 6.20
27
OS Release 6.00
27
OS Release 5.20
28
OS Release 4.70
28
OS Release 2.20
28
Known Issues
28
Introduction
32
Using the Cordex® CXC HP Controller Software Manual
32
Purpose and Audience
32
Knowledge and Permissions
32
Product Overview
32
What Does the Cordex® CXC HP Controller Do
33
Figure 3-1 Cordex® CXC HP Controller (2RU Model)
33
Watchdog Alarm
34
Typical System Configuration
34
How to Get Help
35
Figure 3-2 Typical DC System Configuration
35
Figure 3-3 Accessing Help on the LCD Interface
35
Figure 3-4 Accessing Help on the Web Interface
36
Figure 3-5 Accounts and Shortcuts
36
Getting Started
37
Apply Power
37
Connect to the Controller
37
In-Shelf Controller
39
Navigating the Controller User Interface
39
Log into the Controller
39
Controller Menu
40
Overview of the LCD
41
Figure 4-1 Menu Structure
41
Figure 4-2 Controller LCD Dashboard
42
Figure 4-5 LCD Menus Page
44
Figure 4-6 Controller Status Page
45
Figure 4-7 Time and Date Page
45
Figure 4-8 Time Zone Page
46
Figure 4-9 Network Time Server Page
46
Figure 4-10 Synchronize Time
47
Figure 4-11 Shortcuts
47
Figure 4-12 Ethernet Page
47
Figure 4-13 Inventory Summary Page
48
Figure 4-14 Dashboard with Multi-System Panels
48
Figure 4-15 Dashboard Using Wide Data Panel View
49
Figure 4-16 Export Diagnostic Information
49
Overview of the Web Interface
50
Figure 4-17 Backup
50
Figure 4-18 Dashboard Overview on Web Interface
51
Figure 4-19 Global Search Example
52
Figure 4-20 Web Interface Table Features
53
Figure 4-21 Alarms Menu
56
Figure 4-22 Logs Menu
57
Figure 4-23 Shelf Layout Menu
58
Overview of the In-Shelf Display
59
Email Notification
60
Table 4-1 In-Shelf Controller Full Menu
60
Figure 4-24 SMTP Client and Server Default Ports
61
Table 4-2 Email Notification Features
61
Setup SNMP Communication
63
Figure 4-25 SNMP Manager and Agent Default Ports
63
Table 4-3 Email Configuration
63
Setting up Modbus Communication
64
Figure 4-26 Default Ports: Modbus Client (Master) and Server (Agent)
64
Setup Syslog Communication
65
Syslog Agent Configuration
65
Syslog Destination Configuration
65
Syslog Message Format
65
Table 4-4 Controller Alarm Priorities to Syslog Severities Mapping Table
66
DC Power Systems
67
Guidelines for Commissioning the DC System
67
The Battery Mode
68
DC System Functions
68
Modules, Inventory, and System Functions
68
Mixed Rectifier System
70
Battery Charging
70
Figure 5-1 Three-Stage Charging Cycle
70
Battery Temperature Compensation
71
Battery Runtime and Health Estimation
72
Figure 5-2 Temperature Compensation Voltage Graph
72
Low Voltage Disconnect Operation
73
Battery Test
75
Power Save
77
Create a DC System Manually
79
Figure 5-3 Example of a DC System
79
Quick Reference for Configuring a DC System
80
Figure 5-4 Quick Reference for Configuring a DC System
81
Create a DC System
82
Configure Basic DC System Settings
83
Configure Dynamic Thresholds for Output Voltage Alarms
83
Configure the Rectifiers
83
Configure the Shunts
84
Configure the System Loads
85
Configure the Current Transducer
86
Configure the General Purpose Transducer
86
Configure the System Disconnects
87
Configure Lead Acid or Nicad Battery Parameters
88
Configure Polarium Battery Parameters
91
Configure the Battery Temperature Sensors
92
Configure the Charging System Function
93
Configure the Temperature Compensation System Function
94
Configure Battery Runtime and Health Estimation
95
Run a Manual Battery Test
95
Configure Power Save
96
Connect to Other Systems
96
Represent a Converter System as a DC Load
97
Represent an Inverter System as a DC Load
97
Converter Systems
99
Introduction to Converter Systems
99
Figure 6-1 Example Converter System
99
Creating a Converter System
100
Figure 6-2 Quick Reference for Configuring a Converter System
100
Creating a System from a Configuration File
101
Configure the Converters
101
Configure the Shunts
101
Configure the Loads
102
Configure the Current Transducer
103
Configure the General Purpose Transducer
103
Inverter Systems
105
Introduction to Inverter Systems
105
Components of a T2S Inverter System
105
Figure 7-1 Single T2S Inverter System Components
105
Quick Reference for Configuring an Inverter System
106
Figure 7-2 Quick Reference for Configuring an Inverter System
106
Phase and Group Data
107
Live Alerts
107
System Functions
107
Create an Inverter System
108
Create a System from a Configuration File
108
Assign a T2S Module
109
Commission an Inverter System
109
Configure the T2S Inverter Controller
111
Configure the Inverters
111
Configure the Bypass Switch
111
Configure a Basic Bypass Switch
112
Configure an XMBS Bypass Switch
112
Configure the Breaker or Fuse
113
Figure 7-3 a Fully Configured XMBS Bypass Switch with Hardwired I/O Signals
113
Figure 7-4 a Fully Configured XMBS Bypass Switch with CAN Signals
113
Line Power Systems
114
Introduction to Line Power Systems
114
Components of a Line Power System
114
Figure 8-1 Example Cordex® HP LPS36 Line Power System
115
Figure 8-2 Example Cordex® HP Elimiter+ Class 2 Distribution System
115
Quick Reference for Configuring a Line Power System
116
Create a Line Power System
116
Figure 8-3 Quick Reference for Configuring a Line Power System
116
Create a System from a Configuration File
117
Configure the Line Power Modules
117
Shared Alarm Configuration
117
Line Power Module Alarms
118
Configure the Line Power System Channels
118
Configure the Line Power System Loads
118
Line Power System Layout
119
Use the Layout Screen to View Module Status
119
Use the Layout Screen to View Load Status
120
Use the Layout Screen to Assign Channels to Loads
120
Line Power Channels Import
121
Export Line Power Channels
122
Sort Exported Line Power Channels
122
Enter Data into a Line Power Channels File
122
Figure 8-4 a Non-Filled Sorted Line Power Channels CSV File
123
Import a Line Power Channels File
124
Verify a Line Power Channel Import
124
Auxiliary Systems
126
Introduction to Auxiliary Systems
126
Create an Auxiliary System
126
Create a System from a Configuration File
126
Current Transducers
126
Configure the Current Transducer
126
Configure the General Purpose Transducer
127
Distribution Systems
128
Introduction to Distribution Systems
128
Figure 10-1 Example of a DC System Distribution System
128
Create a Distribution System
129
Create a System from a Configuration File
129
Distribution Subsystems
129
Create a Smart Subsystem
130
Create a User Defined Subsystem
131
Figure 10-2 Example of BDFB Distribution Subsystem
131
Configure the Panel Details
132
Figure 10-3 Example of a User Defined Subsystem
132
Configure the Breaker or Fuse Details
133
The Subsystem Layout
134
Map Shunts to ADIO Module Inputs
134
DC Source Systems
136
Create a DC Source System
136
Create and Configure a DC Source
136
DC Source System Effect on Other Systems
137
AC Source Systems
138
Create an AC Source System
138
Create an AC Source
138
Map Rectifiers to an AC Source
139
Cordex® CXPS-HSS Hyperboost Converter System
141
Introduction to CXPS-HSS Hyperboost Systems
141
Creating a CXPS-HSS Hyperboost System
141
Figure 13-1 Example CXPS-HSS Hyperboost System
141
Configure the CXPS-HSS Hyperboost Converters
142
Configure the Shunts
142
Configure the Loads
143
Configure the Current Transducer
144
Configure the General Purpose Transducer
144
Matrix C16™ High Density Connectorized DC Distribution Breaker Panel
144
Introduction to Matrix C16™ High Density Connectorized DC Distribution Breaker Panel
145
Matrix C16™ High Density Connectorized DC Distribution Breaker Panel in a CXPS-HSS Hyperboost System
145
Generator
146
Create an AC Generator
146
Create a DC Generator
147
Configure the Generator
147
Start and Stop Conditions
148
Default Start and Stop Conditions
148
Add Start and Stop Conditions
148
Table 14-1 Default Start and Stop Conditions When a DC System and Battery Are Present
148
Table 14-2 Default Start and Stop Conditions When a DC System Is Present Without a Battery
148
Adding Complex Start and Stop Conditions
149
Testing Start and Stop Conditions
149
Example: Start and Stop the Generator on a Schedule
149
Start and Stop Logic
150
Start Logic
151
Stop Logic
151
Generator State
152
Figure 14-1 Generator State Flowchart
152
Alarms
153
Legacy Generator
154
Create a Legacy AC Generator
154
Create a Legacy DC Generator
155
Configure Legacy Generator Control
155
Configure Legacy Generator Alarms
156
FXM HP UPS Systems
157
Thermal Systems
158
Introduction
158
Create a Thermal System
158
Thermal System Configurations
158
Single-Cabinet Setup
158
Multi-Cabinet Setup
158
Logging Temperatures
159
Logging Filter Replacement Date
159
Logging Fan Replacement Dates
160
Alarms and Alerts
160
Thermal Controller Module Alert to Thermal System Alarm Propagation
160
Identifying the Origin of an Active Alarm
160
Alarms Where Hardware Does Not Exist
161
Controller Redundancy
162
Power Flow
163
Introduction to Power Flow
163
Access Power Flow
163
Getting Help
163
Figure 18-1 Power Flow for a DC System
163
Use Power Flow Configuration Suggestions
164
Configure the Default Power Flow
164
Interact with Power Flow
164
Figure 18-2 Power Flow Configuration Suggestions
164
Controller Power Flow
165
Figure 18-3 Interacting with Power Flow
165
Power Flow for Systems Managed by Different Controllers
166
Figure 18-4 Controller Power Flow
166
Figure 18-5 Using Data Sharing to Create Power Flow Across Different Controllers
166
Maintaining the System
168
Rectifier Maintenance
168
Rectifier Alarms
168
Insert Unassigned Modules
168
Inverter and T2S System Maintenance
168
Maintenance Bypass
169
Taking Power from DC Source
169
Replace the Fan
170
Identify an Inverter
170
Alarms and Alerts
171
Replace a T2S Inverter System
171
Shelf Layout
172
Line Power System Maintenance
172
Power off and on Line Power Loads
172
Replace Line Power Modules
172
Battery Maintenance
173
Battery Alarms
173
Charging Batteries
174
Maintaining Batteries
175
Figure 19-1 Battery Maintenance System Functions
175
Battery Temperature Compensation
178
Low Voltage Disconnect (LVD) Maintenance
178
Maintaining the Controller
180
Ethernet Communications
180
Connect Via the Web Interface
181
Working with Alarms, Alerts, and Hints
181
Active Alarms
181
Alerts
182
Hints
182
Alarm Cut-Off (ALCO)
183
Alarm Activation Delay at Startup
183
Alarm Summary Relays
184
Create User Alarms
184
Controller Maintenance
185
Restart the Controller
185
Restart the Controller Via the LCD
186
Powering down the Controller
186
Change the Time and Date
187
Change the Language for the LCD
187
Change the Language for the Web Interface
187
Change User Interface Strings
188
Change the Web Session Language
189
Change the System Status Bar
189
Change the Dashboard Values
190
Data Sharing
190
Maintenance Mode
191
Working with Logs
192
Event and Alert Logs
193
Figure 20-1 Events Log
193
Battery Log
194
Power Outage Log
194
Figure 20-2 Battery Log on the Web Interface
194
Figure 20-3 Battery Log in Excel
194
Datalogs
195
Performance Logs
197
File Maintenance
198
File Preferences
198
File Maintenance from the LCD
198
Upgrade the Controller Software
200
Export a Configuration File
201
Import a Configuration File
202
Configuration Restore Points
205
Export Diagnostic Information
206
License Key
207
Upload the Software Manual
208
Export Inventory File
209
Backup and Restore
210
User Account Maintenance
211
Set up Users and Permissions
211
Edit User Permissions
211
Enable New Users
212
Disable Users
212
Changing the Default Password from the LCD
213
Changing the Default Password from the Web Interface
213
User Account Password Requirements
213
Machine User
214
Remote Configuration Lockout
214
Remote Authentication
215
RADIUS Authentication
216
TACACS+ Authentication
217
Flash Maintenance
219
Memory Status
219
Flash Refresh
219
Secure Web Server
219
HTTPS and Certificate Overview
219
Configure HTTPS
220
Figure 20-4 Example Certificate
221
Figure 20-5 Valid Certificate
221
VLAN Support
222
Test Relays
222
Maintaining Modules
224
ADIO Peripheral Maintenance
224
Configure an ADIO Peripheral
224
Replace an ADIO Peripheral
224
Calibrate Analog Inputs
225
Table 21-1 ADIO Input Calibration Modes
225
Calibrate Shunts, Current Transducers, and Temperature Probes
229
Test Relays
231
Test Comms Lost Action
231
Enable Temperature Sensor Failure Alarms
231
Ground Fault Detection
232
Module Firmware Upgrades
232
Module Firmware Upgrade
232
Upload a Firmware File
232
Select the File to Upgrade
233
Upgrade the Module
233
Using Custom Views, Data, Timers, Counters, Scheduler, and Custom Actions
235
Custom Views
235
Create Custom Views
235
Add Components in the Custom View
235
Access and Configure the Default Custom Dashboard View
237
Access the Custom Data View
237
Remove a Table from the Custom View
237
Add an Existing Table to the Custom View
238
Custom Data
238
Configure Custom Data
238
Create Custom Data
243
Figure 22-1 Text Mapping for a Custom Data Representing Air Conditioning States
243
Create Custom Data - Basic Work Flow
244
Create Custom Data - Detailed Work Flow
244
Custom Data Examples
245
Custom Data - Summing Load Shunts
245
Custom Data - AC Cooling too Low User Alarm
245
Using Timers
245
Configure the Delay Timer
246
Configure the Interval Timer
247
Counters
248
Configure the up Counter
248
Configure the down Counter
249
Scheduler
250
Configure a Recurring Action
251
Configure a One-Time Action
251
Configure Scheduled Actions
251
Scheduled Time Spans
252
Custom Actions
252
Configure a Change Relay Action
252
Configure a Change Field to Constant Action
253
Configure a Change Field to Variable Action
254
Troubleshooting
256
Troubleshoot the Controller
256
No Communication
256
Unable to Communicate Via Ethernet
256
Home Button or LCD Screen Not Responding
257
Controller Fail
257
Troubleshoot a Rectifier System
258
Relays Not Triggered During Alarm Conditions
258
Rectifier Alarms and Alerts
258
Rectifier Not Acquired
259
Rectifier Communication Lost
259
Replacing a Defective Rectifier
259
Using Extended Ranges
260
Rectifier Configuration Error
261
Rediscovering CAN Devices
261
Replacing a Defective ADIO Peripheral
261
Troubleshoot a Battery Test
261
Troubleshoot Power Save
262
Table 23-1 Troubleshooting Power Save
262
Troubleshoot an Inverter System
263
Wrong Inverter AC Input Group
264
Wrong Inverter DC Input Group
264
T2S Expert Operations
264
Troubleshoot and Clear the System Error Alarm
265
Phase Saturation Alarm
265
Troubleshooting a Line Power System
266
Resolving Line Power System Alarms
266
Fan Tray Alarms
266
Line Power System Overload
267
Line Power System Transient Events
267
Line Power Channels File Import Errors
267
Table 23-2 Example of an Event Entry for Error (Time Column Not Displayed)
268
Table 23-3 Troubleshooting Errors in a Line Power Channels CSV File
268
Cordex® CXC HP Controller Reference Guide
270
CAN Modules
270
Table 24-1 Support for CAN Modules
270
Communication Ports
272
Ethernet Ports
272
USB Ports
272
CAN Ports
273
Figure 24-1 CAN Differential Signaling
273
Default System Values and Ranges
274
12 Volt System Default Values and Ranges
274
Figure 24-2 CAN Network Topology
274
Figure 24-3 Alpha® CAN Connector
274
24 Volt System Default Values and Ranges
275
48 Volt System Default Values and Ranges
276
Table 24-4 48 Volt System Default Values and Ranges
276
125 Volt System Default Values and Ranges
277
Table 24-5 125 Volt System Default Values and Ranges
277
Table 24-6 220 Volt System Default Values and Ranges
277
220 Volt System Default Values and Ranges
278
Table 24-2 12 Volt System Default Values and Ranges
278
Table 24-3 24 Volt System Default Values and Ranges
278
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EnerSys Alpha Cordex CXC HP Specifications
General
Brand
EnerSys
Model
Alpha Cordex CXC HP
Category
Controller
Language
English
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