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Epiroc HB Series User Manual
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HB
3100, 3100 DP, 3600, 3600 DP, 4100, 4100 DP, 4700, 4700 DP
Safety and operating instructions
Hydraulic breakers
© Construction Tools GmbH | 3390 5203 01 | 2019-08-06
Original Instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
8
About These Safety and Operating Instructions
8
2 Safety Instructions
9
Signal Words
9
Qualification
10
Intended Use
10
Use Other than Intended
10
Protective Equipment
11
Carrier, Precautions
11
Transport, Precautions
11
Hydraulic Installation, Precautions
12
Special Parts, Precautions
12
HP-Accumulator
12
Piston Accumulator
12
Media/Consumables, Precautions
13
Explosion and Fire, Precautions
13
Electrical Shock, Precautions
14
Falling Stones, Precautions
14
Emissions, Precautions
14
Handling Machines, Precautions
14
Repair, Precautions
15
Changes to the Hydraulic Attachment, Precautions
15
Environmental Pollution, Precautions
15
3 Overview
16
Equipment Description
16
Function
16
Signs / Labels
17
Name Plate
17
Labels
17
Signs
17
Applications
18
Guarantee
18
Removing the Packaging
18
Scope of Delivery
18
4 Transport
19
Transport Using a Crane
20
Transport Using a Forklift Truck
20
Transport Using a Truck
21
5 Installation
22
Media/Consumables
22
Mineral Hydraulic Oil
22
Non-Mineral Hydraulic Oil
22
Grease
22
Gas
22
Manufacturing the Adapter Plate
23
Installing the Adapter Plate
23
Attaching the Hydraulic Attachment to the Carrier
24
Mechanical Mounting Aspects
24
Making the Hydraulic Connections
24
Removing the Hydraulic Attachment from the Carrier
26
Dismantling the Hydraulic Connections
26
Mechanical Disassembly
26
Removing the Adapter Plate
26
Dustprotector
27
Removal
27
Installation
27
Working Tool
28
Selecting the Right Working Tool
28
Installation
29
Removal
30
6 Operation
31
Initial Operation and Operation after Long Storage
31
Preparations before Starting
32
Switching the Hydraulic Breaker on and off
32
Functional Test
32
Correct Operation
33
Working Angle
33
Advance
33
Impact Time
33
High Ambient Temperature
34
Low Ambient Temperature
34
Prohibited Operation
35
Lifting/Transporting
35
Impacting
35
Moving Objects
35
Levering
35
Blank Firing of the Working Tool
36
Cylinder End Positions
36
Working with Safety Equipment
37
Underwater Applications
37
Usage in Tunnels
37
Hot Applications
37
Autocontrol System
37
Autocontrol in Daily Use
37
Autocontrol in Special Applications
37
Intelligent Protection System (IPS)
37
Poweradapt
38
7 Maintenance
39
Maintenance Schedule
40
Depressurising the Hydraulic System
41
Cleaning
42
Preparations
42
Procedure
42
Lubrication
42
Checking the Lubricant Film
42
Automatic Lubrication
43
Replacing the Lubricant Cartridge
43
Contilube® II Operation
43
Manual Lubrication
44
Chisel Paste Filling Device
44
Checking the Tensioning Bolts
45
Checking the Working Tool
45
Checking the Retainer Bars
46
Checking the Percussion Piston Impact Surface
46
Checking the Wear Bushes and Impact Ring
47
Checking and Cleaning the Dustprotector System
48
Piston Accumulator
49
Checking the Pressure in the Piston Accumulator
50
Release the Pressure from the Piston Accumulator
50
Filling / Topping up the Piston Accumulator
50
HP-Accumulator
51
Visual Check
51
Checking the Fastening Screws
52
Checking the Gas Pressure
52
Checking the Hydraulic Lines
53
Checking and Cleaning the Hydraulic Oil Filter
53
Checking the Adapter Plate and the Breaker Box for Cracks And/Or Wear
53
Checking the Adapter Plate Bolts for Wear
53
Bolt Connections / Tightening Torques
54
8 Troubleshooting
57
The Hydraulic Breaker Does Not Start
57
Hydraulic Breaker Operates too Slowly
57
Impact Force too Low
58
Impact Rate too High and Impact Force too Low
58
Oil Leaks from Ports "P" und "T
59
Oil Escapes between the Cylinder Cover and the Cylinder
59
Oil Escapes from Parts of the Hydraulic Breaker Installation (Connecting Fittings, Hoses Etc.)
59
Oil Escapes from the Working Tool
59
Oil Escapes from the High Pressure Accumulator
59
Oil or Grease Escapes from the Contilube® II
60
Operating Temperature too High
60
Pressure Line "P" Flails Violently
60
9 Repair
61
Sending in the Hydraulic Attachment for Repairs
61
10 Storage
62
Hydraulic Breaker
62
Short Storage
62
Construction Tools Gmbh | 3390 5203 01 | 2019-08-06
62
Long Storage
62
How to Proceed after more than Twelve Months' Storage
62
Working Tool
63
Grease Cartridges
63
11 Disposal
64
Hydraulic Breaker
64
Hydraulic Hoses
64
Hydraulic Oil
64
Chisel Paste and Grease Cartridges
64
12 Technical Specifications
65
Noise Declaration Statement
67
13 EC Declaration of Conformity (EC Directive 2006/42/EC)
68
4
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Epiroc HB Series Specifications
General
Brand
Epiroc
Model
HB Series
Category
Industrial Equipment
Language
English
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