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Welding System
EMP 215ic
ESAB EMP 215ic Service Manual
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Revision:
AA
Issue Date:
December 20, 2016
Manual No.:
0463 413 001
esab.com
ESAB
EMP 215IC/EMS 215IC
MUL
TI PROCESS WELDER
Ser
vice
Manual
®
2
Table of Contents
Default Chapter
1
Service Manual
1
Table of Contents
7
Safety Precautions
9
User Responsibility
14
System Installation
17
Installation
17
Lifting Instructions
17
Location
17
Mains Supply
18
Technical Data
19
Connecting the Power Source to Input Supply
21
Operation
23
General
23
Controls and Connections
26
Connection of Welding and Work Leads
27
Polarity Change
27
Inserting and Replacing Wire
28
Setting the Wire Feed Pressure
29
Changing the Feed/Pressure Rollers
29
Shielding Gas
30
Volt Ampere Curves
30
Duty Cycle
32
Control Panel
33
Service Instructions
37
What Is ESD
37
Power Supply Introduction
39
5.01. Introduction
39
5.02. Working Principle
39
Block Diagram
40
System Schematic for CSA Systems
42
System Schematic for CE Systems
44
Component Location
46
Troubleshooting
47
Error Codes
47
Pre Power-Up Checks
50
LED Diagnostics
59
Initial Power up Test
59
Initial Power up Test Problems
63
Test Procedure/Troubleshooting
71
PCB Layout
75
Maintenance
79
Routine Maintenance
79
Power Source and Wire Feeder Maintenance
80
Torch and Liner Maintenance
80
Replacement Parts
81
8.01. Introduction
81
8.02. External Replacement Parts
82
Internal Replacement Parts 1 CSA Systems
83
Internal Replacement Parts 1 CE Systems
84
Internal Replacement Parts 2
85
Wire Feeder Replacement Parts CSA Systems
86
Wire Feeder Replacement Parts CE Systems
87
Disassembly
89
Safety Precautions for Disassembly
89
User Interface TFT Display Assembly Removal
89
Control PCB Removal
91
Power PCB Assembly Removal
92
Appendix 1: Working Principle (Block Diagram
93
Appendix 2: Csa System Schematic, 115/230V Units
94
Appendix 3: Ce System Schematic, 115/230V Units
96
Revision History
100
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ESAB EMP 215ic Specifications
General
Protection Class
IP23S
Input Voltage
230 V AC
Welding Processes
MIG
Duty Cycle
25%
Weight
18 kg
Open Circuit Voltage
68 V
Wire Diameter Range
0.6 - 1.0 mm (MIG/MAG)
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