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IONPURE IP-LXM04
Evoqua IONPURE IP-LXM04 User Manual
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IONPURE
®
LX CEDI
Modules
Operat
ion
&
Maint
enance
Manu
al
IP-MAN
-LX-1
220-EN
Rev 3
Decem
ber 20
20
This ma
nual cover
s
model
numbers
:
·
IP-LXM - - EU
-4
·
IP-LXM - - HI
-3
·
IP-LXM - - X-
4
·
IP-LXM - -
Z-5
Evoqua Water
Technologies, LLC
558 Clark Roa
d
Tewksbury, Massach
usetts 0
1876, USA
ionpure@evoqua
.com
(email)
www.ionpure.co
m
(web)
Visit web site to f
ind local Ionpure
contact
2
Table of Contents
Table of Contents
2
Disclaimer Statement
5
Proprietary Rights Statement
5
Manual User's Guide
5
Operating Manual Revision History
6
Introduction
7
LX Product Family Overview
7
Using this Manual
8
Installation Precautions
8
Operating Precautions
9
Shutdown Precautions
9
Pre-Installation: Preparation & Requirements
10
Tools Required
10
Unpacking and Moving LX Modules
10
Electrical and Plumbing Connection Requirements
11
Operating Requirements
11
Operating Environment
12
Space Requirements
12
Module Orientation
12
DC Electrical Requirements
12
Feed Water Requirements
12
Drain Requirements
13
Flow Rates and Pressure Drops
13
Lx Module Installation
14
Preparation
14
Checking Tie Bar Torque
15
Tightening End Plate Tie-Bar Nuts
15
Water Connection Configuration and Fittings
16
LX Piping Adapter Sealing Mechanism - EU, X, Z Modules (BSP Male)
16
LX Piping Adapter Sealing Mechanism - HI Modules (BSP Female)
17
Electrical Connections
18
Electrical Precautions
18
CEDI System Design Considerations
19
Preparation for Startup
20
Verify Feed Water Meets LX Quality Requirements
20
Estimate DC Current Required
20
Start-Up Procedure
21
Test Interlocks
21
Startup of LX Modules
21
Minimum Reject Flow Rate
21
Water Recovery
21
Example Calculation of Recovery
22
Example Calculation of Reject Flow
22
Maintenance and Troubleshooting
23
General Maintenance Guidelines
23
Operating Data Log Sheet
23
Periodic Maintenance
23
Approved Cleaning Procedures
23
Cleaning and Sanitization Prompts
24
Clean-In-Place (CIP) System Construction
24
Chemical Cleaning and Sanitization Precautions
26
Typical Procedure for Cleaning or Sanitization
26
Preparation
26
Cleaning
26
Return to Service
27
Cleaning Solution Recipes
28
Recommended Grades for Cleaning Chemicals
30
Hot Water Sanitization (HWS)
31
HWS Phase 1 - Hot Water Introduction
31
HWS Phase 2 - Temperature Hold
31
HWS Phase 3 - Return to Service
32
Troubleshooting
33
Shutdown and Storage
40
System Shutdown
40
Startup after Shutdown
40
Rebuild or Repair
40
Disposal
40
Appendix A: Lx Module Specifications
41
Appendix B1: Lx Layout & Elevation Drawing (Eu, X, Z)
43
Appendix B2: Lx Layout & Elevation Drawing (Hi)
44
Appendix B3: Lx Junction Box Drawing (All Models & Sizes)
45
Appendix C: Lx Adapter List
46
Appendix D: Lx Materials of Construction & Approvals
47
4
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Evoqua IONPURE IP-LXM04 Specifications
General
Brand
Evoqua
Model
IONPURE IP-LXM04
Category
Control Unit
Language
English
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