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Turbofoam TFC100
FRC Turbofoam TFC100 User Manual
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TFC100 Rev180215
1
FIRE RESEARCH CORPORA
TION
www
.reresearch.com
26 Southern Blvd., Nesconset, NY 1
1767
TEL
631.724.8888 F
AX 631.360.9727 TOLL
FREE 1.800.645.0074
Document Number:
XE-TFC1PM-R0A
TFC400
TFC300
TFC200
TFC100
DIRECT INJECTION
FOAM PROPORTIONING SYSTEM
WITH ELECTRIC FOAM CONCENTRA
TE PUMP
MODELS: TFC100, TFC200, TFC300, TFC400
2
Table of Contents
Default Chapter
2
Table of Contents
2
Contents
2
Introduction
5
Overview
5
Features
6
Table 1. Turbofoam Standard Components and Options
6
Specifications
7
Table 2. Foam Pump Assembly Dimensions
7
Table 3. Direct Injection Foam Proportioning System Specifications
8
General Description
9
Components
9
General System Layout
11
Figure 1. General System Layout
11
Controls and Indicators
13
Figure 2. Controls and Indicators
14
Operation and Programming
15
Operation
16
Detailed Information
16
Table 4. Detailed Information
16
Operation Notes
18
Switching Foam Tanks - Automatic Flush (TFC400 Only)
18
Manual Mode
18
Error Codes and Fault Warnings
19
Table 5. Error Codes
19
Preset Settings
20
Table 6. Fault Warning Codes
20
Programming
21
Enter Password for Program Access
21
Operator P100 Codes
23
Table 7. Program Functions P100 Codes Quick Reference
24
Set Date and Time
25
Set Discharge Flow Sensor ID Names (TFC200/300/400)
26
Set +/- Increment Value
27
Restore Programmed Functions
28
Calibration, Maintenance, and Troubleshooting
29
Calibration
30
Table 8. Calibration Failure Messages
30
Calibrate Discharge Flow Sensor (Password Code 1111)
31
Calibrate Foam Concentrate Pump (Password Code 1112)
32
Maintenance Recommendations
34
After Operations
34
Routine Checks
34
Required Periodic Maintenance
34
Flush the System
35
Clean Paddlewheel Flow Sensors
35
Clean Strainer
35
Check/Change Foam Pump Oil
35
Operational Test
36
Pre-Operation Checks
36
Operation Test
37
Troubleshooting
38
Flow Chart
38
Error Codes and Fault Warnings Troubleshooting Table
39
Table 9. Error Codes and Fault Warnings Troubleshooting
39
Installation
40
Installation
41
Install Control Module
41
Figure L1. TFC Control Module Mounting Dimensions
41
Install System Placards
42
Install Tankvision Pro Datalink
42
Install Tank Float Switch for Tank Empty Input
42
Install Remote ON/OFF Switch or Flush Switch
42
Install Foam Strainer and Foam Check Valves
42
Install Miscellaneous Plumbing
42
Install Electric Flush Valve
42
Install Foam Pump Assembly
43
Figure L2. Foam Pump Assembly Mounting Dimensions
43
Figure L3. Foam Pump Assembly Dimensions
44
Install Manual ABF Selector Assembly (TFC200 Option)
45
Figure L4. Manual ABF Selector Mounting Dimensions
45
Install Electric ABF Selector Assembly (TFC400 Only)
46
Figure L5. Electric ABF Selector Mounting Dimensions
46
Install Plumbing
47
Figure L6. TFC100/200 Plumbing Single Tank System
49
Figure L7. TFC100/200/300 Plumbing Single Tank System W/Electric Flush Valve
50
Figure L8. TFC200 Plumbing Two Tank System W/Manual ABF Selector
51
Figure L9. TFC400 Plumbing Two Tank System W/Electric ABF Selector
52
Install Discharge Check Valve Assembly Option
53
Figure L10. Discharge Check Valve Assembly Dimensions
53
Install Flow Sensor(S)
54
Figure L11. Flow Sensor Location Guidelines
54
Figure L12. Saddle Clamp Installation
55
Figure L13. Weldment Installation
56
Install Summing Box (Multiple Flow Sensors Only)
57
Figure L14. Summing Box Mounting Dimensions
57
Wiring
58
Wiring
59
Cables
59
Figure W1. System Cables
59
Control Module
61
Figure W2. Control Module Wiring
61
Foam Pump Control
62
Table 10. Foam Pump DC Supply Power Input Wire Size
62
Figure W3. Foam Pump Control Wiring
62
Electric Flush Valve TFC300 (TFC100/200 Option)
63
Manual ABF Selector TFC200 Only
63
Figure W4. Electric Flush Valve Wiring
63
Figure W5. Manual ABF Selector Wiring
63
Electric ABF Selector TFC400 Only
64
Figure W6. Electric ABF Selector Wiring
64
Flow Sensor
65
Summing Box (Multiple Flow Sensors Only)
65
Figure W7. Flow Sensor Wiring
65
Figure W8. Summing Box Wiring
65
Remote ON/OFF Switch or Flush Switch (Option)
66
Figure W9. Remote Switch Wiring
66
Optional Remote Control Module
67
Figure W10. Optional Remote Control Module Wiring
67
Illustrated Parts Breakdown
68
Control Modules
69
Figure P1. Turbofoam Control Modules
69
Cabling
71
Turbofoam Single Tank System Cables
71
Figure P2. Turbofoam Single Tank System Cables
71
Turbofoam Two Tank System Cables
73
Figure P3. Turbofoam Two Tank System Cables
73
Foam Pump Assembly
75
1.6, 2.1 and 2.6 GPM Foam Pump Assembly
75
Figure P4. 1.6, 2.1 and 2.6 GPM Foam Pump Assembly
75
3.5, 5.0, 6.2, and 6.5 GPM Foam Pump Assembly
77
Figure P5. 3.5, 5.0, 6.2, and 6.5 GPM Foam Pump Assembly
77
Electric Abf Selector and Electric Flush Valve
79
Figure P6. Electric ABF Selector and Electric Flush Valve
79
Manual Abf Selector
81
Figure P7. Manual ABF Selector
81
Miscellaneous Plumbing Components
83
Figure P8. Miscellaneous Plumbing Components
83
4
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FRC Turbofoam TFC100 Specifications
General
Brand
FRC
Model
Turbofoam TFC100
Category
Control Systems
Language
English
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