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TransSteel 2700c
Fronius TransSteel 2700c User Manual
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T
ransSteel 2700c
T
ransSteel 2700c MV
T
ransSteel 3500c
EN
Operating instructions
MIG/MAG power source
42,0426,0107,EN
040-22012021
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Rules
7
Explanation of Safety Notices
7
General
7
Proper Use
7
Environmental Conditions
8
Obligations of the Operator
8
Obligations of Personnel
8
Mains Connection
8
Protecting Yourself and Others
9
Danger from Toxic Gases and Vapours
9
Danger from Flying Sparks
10
Risks from Mains Current and Welding Current
10
Meandering Welding Currents
11
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Specific Hazards
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger from Escaping Shielding Gas
15
Safety Measures in Normal Operation
15
Commissioning, Maintenance and Repair
15
Safety Inspection
16
Disposal
16
Safety Symbols
16
Data Protection
16
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
Warning Notices on the Device
22
System Components
23
General
23
Safety
23
Overview
23
Options
25
VRD: Safety Function
25
VRD: Safety Principle
25
Control Elements and Connections
27
Synergic Central Control Panel
29
General
29
Safety
29
Synergic Control Panel
30
Service-Parameter
32
Keylock
33
Connections, Switches and Mechanical Components
34
Front and Rear Sides, Tst 2700C
34
Front and Rear Sides, Tst 3500C
35
Side View
36
Installation and Commissioning
37
Minimum Equipment Needed for Welding Task
39
General
39
MIG/MAG Welding, Gas-Cooled
39
MIG/MAG Welding, Water-Cooled
39
Manual Metal Arc Welding
39
Before Installation and Commissioning
40
Safety
40
Utilisation for Intended Purpose Only
40
Setup Regulations
40
Mains Connection
41
Connecting the Mains Cable
42
General
42
Stipulated Mains Cables and Strain-Relief Devices
42
Safety
42
Connecting the Mains Cable
43
Fitting the Strain-Relief Device, Tst 2700C, Single-Phase Operation
43
Fitting the Strain-Relief Device, Tst 2700C
44
Fitting the Strain-Relief Device, Tst 2700C MV
45
Fitting the Strain-Relief Device, Tst 3500C
46
Fitting the Canada / U S Strain-Relief Device, Tst 3500C
47
Generator-Powered Operation
48
Single-Phase Operation
49
Explanation of the Term „Duty Cycle" in Single-Phase Operation
50
Welding Time in Single-Phase Operation
50
Fitting/Connecting the System Components
52
Information on System Components
52
Mounting on the Trolley
52
Connecting the Gas Cylinder
52
Connecting a MIG/MAG Welding Torch
53
Establishing a Ground (Earth) Connection
54
Inserting/Replacing Feed Rollers
54
Inserting the Wirespool/Basket-Type Spool
55
Feeding in the Wire Electrode
56
Setting the Contact Pressure
58
Adjusting the Brake
59
Design of the Brake
60
Start-Up
61
General
61
Prerequisites
61
Commissioning
61
Welding
63
Power Limitation
65
Safety Function
65
MIG/MAG Modes
66
General
66
2-Step Mode
66
Special 4-Step Mode
67
Spot Welding
67
2-Step Stitch Welding
68
MIG/MAG Welding
69
Safety
69
Overview
69
MIG/MAG Standard Synergic Welding
70
Corrections During Welding
71
MIG/MAG Standard Manual Welding
72
General
72
Available Parameters
72
Corrections During Welding
73
MMA Welding
74
Safety
74
Preparation
74
Corrections During Welding
75
Hotstart Function
75
Anti-Stick Function
76
Saving and Retrieving Operating Points
77
General
77
Storing Easyjob Operating Points
77
Retrieving Easyjob Operating Points
77
Deleting Easyjob Operating Points
77
Retrieving Operating Points on the Up/Down Welding Torch
77
Setup Settings
79
Setup Menu
81
General Remarks
81
Configuring the Setup Parameters
81
Setup Parameters for MIG/MAG Standard Manual Welding
82
Setup Parameters for MIG/MAG Standard Synergic Welding
83
Setup Parameters for MMA Welding
84
Setup Menu - Level 2
86
Restrictions
86
Configuring the Setup Parameters
86
Parameters for Manual Metal Arc (MMA) Welding in the Setup Menu Level
89
Measuring Welding Circuit Resistance R
90
General
90
Measuring Welding Circuit Resistance (MIG/MAG Welding)
90
Displaying Welding Circuit Inductivity L
92
General
92
Displaying Welding Circuit Inductivity
92
Laying the Hosepacks Correctly
92
Troubleshooting and Maintenance
93
Troubleshooting
95
General
95
Safety
95
Fault Diagnosis
95
Displayed Service Codes
98
Care, Maintenance and Disposal
104
General
104
Safety
104
At Every Start-Up
104
If Necessary
104
Every 2 Months
104
Every 6 Months
105
Disposal
105
Average Consumption Values During Welding
106
Average Wire Electrode Consumption During MIG/MAG Welding
106
Average Shielding Gas Consumption During MIG/MAG Welding
106
Average Shielding Gas Consumption During TIG Welding
106
Technical Data
107
Special Voltages
107
Explanation of the Term "Duty Cycle
107
Tst 2700C
107
Tst 2700C MV
109
Tst 3500C
111
Overview with Critical Raw Materials, Year of Production of the Device
113
Appendix
114
4
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Fronius TransSteel 2700c Specifications
General
Brand
Fronius
Model
TransSteel 2700c
Category
Portable Generator
Language
English
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