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General Monitors TS4000H User Manual
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The information and technical data di
sclosed in
this document may be used and di
sseminated
only for the purposes and to the extent
specifically authorized in writing by General
Monitors.
Instruction
Manual
02-17
General Monitors reserves
the right to change
published specifications a
nd designs without
prior notice.
MANTS4000H
Part
No.
MANTS4000H
Revision
P/02-17
Model TS4000H
Intelligent Sensor for
Toxic Gas Detection
2
Table of Contents
Default Chapter
3
Table of Contents
3
Table of Figures
7
About this Manual
9
Format Conventions
9
Notes, Cautions, and Warnings
9
Menu Formats
9
Modbus Register Formats
9
Other Sources of Help
9
Contacting Customer Support
9
1 Before Installation
10
System Integrity Verification
10
Commissioning Safety Systems
10
Notes and Warnings
10
Glossary of Terms
12
Table 1: Glossary of Terms
12
2 Product Overview
14
General Description
14
Features and Benefits
14
Applications
15
Base Unit
15
Table 2: Sample Industry Applications
15
Interface Module
16
Figure 1: Base Unit
16
Figure 2: Interface Module
17
Electrochemical Cell
18
Figure 3: Electrochemical Cell Assembly
18
3 Installation
19
Unpacking the Equipment
19
Preparing for the Installation
19
Table 3: Installation Overview
19
Detection Location Guidelines
20
Required Tools
20
Table 4: Required Tools
20
Installation Overview
21
Table 5: Gas Combination Table
21
Electrochemical Cell Maintenance
22
Intrinsic Safety Barrier
22
Mounting Instructions
22
Mounting Dimensions
23
Figure 4: Mounting Dimensions
23
Mounting - Local Configuration
24
Figure 5: Local Configuration Diagram
24
Mounting - Remote Configuration with External Junction Box
25
Figure 6: Remote Configuration Diagram
25
Wiring Connections
26
Figure 7: Wiring Diagram - Local Configuration
27
Figure 8: Wiring Diagram - Remote Configuration
28
Wiring Safety Notices
28
Base Unit Wiring
29
Figure 9: Terminal Block Connector Pin Outs
29
Connecting to the Power Supply DC Ground
30
Figure 10: Terminal Block Connector Detail
30
Connecting Control Room Devices to the TB1 Block
31
Table 6: TS4000H to GM Display Device DC Ground Connections
31
Table 7: TS4000H Terminal Block TB1 Pinouts
31
Table 8: Connection to GM Display Device 4-20 Ma Connections
31
Connecting to the +24 VDC Power Supply
32
Table 10: Connections to Remote Calibration and Relay Reset Devices
32
Table 9: Connection to Control Room Modbus Devices
32
Connecting Alarm Relay Devices to the TB3 Block
33
Table 11: TS4000H to GM Display Device +24 VDC Connections
33
Table 12: TB3 Relay Contacts Energized / De-Energized Settings
33
Applying Power and Starting Operation
34
Start-Up Readiness Checklist
34
Figure 11: Relay Protection for DC and AC Loads
34
Table 13: Start-Up Readiness Checklist
34
Start-Up Process
35
Maintaining Explosion Proof Integrity
35
4 Operation
37
Start-Up Checklist
37
User Menu Structure
37
Table 14: Start-Up Checklist
37
Figure 12: User Menu Structure
38
User Menu Display
39
Table 15: User Menu Display
39
Start-Up
40
Using the Selection Magnet
41
Figure 13: Selection Magnet
41
Figure 14: Start-Up Menu Sequence
41
Selectable Options
42
Sensor Range
42
Figure 15: Selectable Options
42
Warning Relay Settings
43
Alarm Relay Settings
44
Modbus Channel 1 Settings
46
Modbus Channel 2 Settings
47
Hart/Modbus SELECT
48
Relay Reset
49
Figure 16: Relay Reset
49
Gas Check Mode
50
Gas Check Procedure
50
Figure 17: Gas Check
50
Calibration Mode
51
Calibration Procedure
51
Figure 18: Calibration Mode
51
Remaining Sensor Life
53
Initializing the Remaining Sensor Life
53
Calibration Equipment - Portable Purge Calibrator
53
Table 16: Sensor Flow Rates
54
5 Modbus Interface
55
Introduction
55
Baud Rate
55
Data Format
55
Function Codes Supported
55
Table 17: Selectable Data Formats
55
Modbus Read Status Protocol (Query / Response)
56
Table 18: Modbus Read Register(S) Request
56
Table 19: Modbus Read Register(S) Response
56
Modbus Write Command Protocol (Query / Response)
57
Table 20: Modbus Write Register Request
57
Table 21: Modbus Write Register Response
57
Exception Responses and Exception Codes
58
Exception Response
58
Table 22: Exception Response
58
Exception Code
59
Table 23: Exception Codes
59
Command Register Locations
60
Table 24: Selectable Data Formats
60
Command Register Details
67
Analog (0X0000)
67
Mode (0X0001)
67
Table 25: Base Unit Mode Bitmap
67
Status / Error (0X0002)
68
Table 26: Mode Descriptions
68
Table 27: Base Unit Status Error Bitmap
68
Sensor Raw Data (0X0003)
69
Unit Type (0X0004)
69
Software Revision (0X0005)
69
Sensor Temperature Output (0X0006)
69
Display Registers (0X0007 & 0X0008)
69
HART Configuration (0X000C)
69
Alarm Relay Settings (0X000D)
70
Warn Relay Settings (0X000E)
70
Table 28: Alarm Relay Settings
70
MOD1 Address (0X000F)
71
MOD1 Baud Rate (0X0010)
71
MOD1 Data Format (0X0011)
71
Table 29: Warning Relay Settings
71
Table 30: MOD1 Baud Rate
71
Table 31: Selectable Data Formats
71
MOD2 Address (0X0012)
72
MOD2 Baud Rate (0X0013)
72
MOD2 Data Format (0X0014)
72
Reset Relays (0X0016)
72
Sensor Life (0X0017)
72
Table 32: MOD2 Baud Rate
72
Table 33: MOD2 Baud Rate
72
Sensor Scale (0X0018)
73
Sensor Type (0X0019)
73
Table 34: Sensor Scale
73
MOD1 Total Receive Errors (0X0020)
74
MOD1 Total Data Errors (0X0021)
74
MOD1 Function Code Errors (0X0022)
74
MOD1 Starting Address Errors (0X0023)
74
MOD1 CRC High Byte Errors (0X0025)
74
MOD1 CRC Low Byte Errors (0X0026)
74
MOD1 Hardware Overrun Errors (0X0027)
74
MOD1 Hardware Framing Errors (0X0028)
74
MOD1 Hardware Parity Errors (0X0029)
74
MOD1 Hardware Total Receive Errors (0X002A)
75
MOD1 Hardware Clear Errors (0X002C)
75
MOD1 Clear Communication Errors (0X002D)
75
Clear Interface Module Communication Errors (0X002E)
75
MOD2 Total Receive Errors (0X0043)
75
MOD2 Total Data Errors (0X0044)
75
MOD2 Function Code Errors (0X0045)
75
MOD2 Starting Address Errors (0X0046)
75
MOD2 CRC High Byte Errors (0X0048)
76
MOD2 CRC Low Byte Errors (0X0049)
76
MOD2 Hardware Overrun Errors (0X004A)
76
MOD2 Hardware Framing Errors (0X004B)
76
MOD2 Hardware Parity Errors (0X004C)
76
MOD2 Hardware Total Receive Errors (0X004D)
76
MOD2 Hardware Clear Error (0X004E)
76
MOD2 Clear Communication Errors (0X004F)
76
TS4000H Run Time Meter and Real Time Clock (Time/Date)
76
Conversion between Run Time Meter and Time/Date Clock
77
Event Logging
77
Fault Event
78
Warning Event
79
Alarm Event
80
Maintenance Event
81
Calibration Event
81
6 Maintenance
83
General Maintenance
83
Storage
83
7 Troubleshooting
84
Fault Codes and Remedies
84
Table 35: Fault Codes
84
Table 36: Fault Code Priorities
85
8 Customer Support
86
General Monitors' Offices
86
Table 37: GM Locations
86
9 Appendix
87
Warranty
87
Conversion Matrix - Percent of Scale to Scaled Value
88
Table 38: Conversion Matrix - Percent of Scale to Scaled Value
90
Periodic Testing / Calibration of Field Devices
91
Periodic System Verification
91
Specifications
92
Table 39: System Specifications
92
Table 40: Mechanical Specifications - Base Unit
93
Table 41: Mechanical Specifications - Interface Module
93
Table 42: Cable Requirements
93
Table 43: Electrical Specifications
94
Table 44: Environmental Specifications
95
Table 45: TS4000H Toxic Gas Sensor Accuracy Specifications
95
Figure 19: 10252-1 Round Anodized Aluminum Junction Box
96
Figure 20: B13-020-1 European Aluminum Junction Box
96
Junction Boxes
96
Accessories
97
Figure 21: 45167-1 Splash Guard Used for CI , CIO and no Gases
97
Figure 22: 70631-2 Splash Guard
97
Figure 23: 45170-1 Flow Block Assy
97
Splash Guards
97
Calibration Accessories
98
Figure 24: 45172-1 Calibration Plug Assy
98
Figure 25: 1400152-1 Calibration Cup for Calibrating with Splash Guard
98
Calibration Schedule
99
Parts and Accessories
100
Table 46: TS4000H Part Numbers
100
Table 47: Replacement Sensors
100
Table 48: Mounting Accessories
101
Table 49: TS4000H Calibration Accessories
101
Table 50: Calibration Kits (Cylinder, Regulator, and Tubing)
101
Table 51: Spare Cylinders
102
Index
103
4
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General Monitors TS4000H Specifications
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Brand
General Monitors
Model
TS4000H
Category
Measuring Instruments
Language
English
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