Genie TZ-50 Service Manual

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Service Manual

TZ-50

TM

Part No. 824982

Rev A1

September 2014

Serial Number Range

from TZ5012-254

Table of Contents

Introduction2
- Revision History3
- Serial Number Legend5
Safety Rules6
- Personal Safety6
- Table of Contents8
- Part14
Specifications15
- Machine Specifications15
- Performance Specifications16
- Hydraulic Specifications16
- Manifold Component Specifications17
- Machine Torque Specifications18
- Honda GX160K1 Engine Specifications19
- Hydraulic Hose and Fitting Torque Specifications20
Scheduled Maintenance Procedures23
- About this Section23
- Pre-Delivery Preparation Report24
- Maintenance Inspection Report27
- A-9 Perform 30 Day Service27
Checklist a Procedures28
- Inspect the Manuals and Decals28
- Perform Pre-Operation Inspection29
- Perform Function Tests29
- Perform Engine Maintenance (if Equipped)29
- Torque the Lug Bolts - Electric and Hydraulic Axles30
- Torque the Lug Bolts - Mechanical Axle30
- Perform Hitch Maintenance - Hydraulic Axle31
- Perform Engine Maintenance (if Equipped)31
- Perform 30 Day Service32
- Perform Engine Maintenance (if Equipped)32
- Grease the Turntable Rotation Bearing and Rotate Gear33
- Perform Engine Maintenance (if Equipped)33
Checklist B Procedures34
- Inspect the Batteries34
- Inspect the Electrical Wiring35
- Test the Manual Override36
- Perform Hydraulic Oil Analysis38
- Perform Axle Maintenance - Electric and Hydraulic Axles39
- Service the Tongue Jack39
- Inspect the Parking Brake40
- Check the Wheel Bearings - Mechanical Axle42
- Service the Hitch - Mechanical Axle42
- Perform Axle Maintenance - Mechanical Axle43
- B-12 Perform Engine Maintenance (if Equipped)44
Checklist C Procedures45
- Grease the Platform Overload Mechanism (if Equipped)45
- Test the Platform Overload System (if Equipped)45
- Perform Axle Maintenance - Electric and Hydraulic Axles46
- Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil47
- Grease the Axle Wheel Bearings Mechanical Axle47
- Adjust the Brakes - Mechanical Axle48
Checklist D Procedures50
- Perform Axle Maintenance - Electric and Hydraulic Axles50
- Check the Boom Wear Pads50
- Replace the Hydraulic Tank Return Filter51
- Check the Turntable Rotation Bearing Bolts52
- Inspect for Turntable Bearing Wear53
Checklist E Procedures54
- Test or Replace the Hydraulic Oil54
- Perform Engine Maintenance (if Equipped)55
- Repair Procedures57
Platform Components58
- Platform58
- Platform Rotator58
Jib Boom Components60
- Jib Boom60
- Jib Boom Lift Cylinder62
Primary Boom Components64
- Cable Track65
- Hydraulic Hose and Fitting Torque Specifications65
- Primary Boom67
- Primary Boom Lift Cylinder70
- Platform Leveling Cylinders71
Secondary Boom Components74
- Secondary Boom75
- Secondary Boom Lift Cylinder77
Engine79
- Fuse Replacement79
Ground Controls80
- Level Sensor80
Hydraulic Pump84
- Function Pump84
Manifolds86
- Function Manifold Components86
- Jib Manifold Components88
- Drive Manifold Components (if Equipped)90
- Valve Adjustments - Function Manifold92
- Valve Coils94
Hydraulic Tank96
Axle Components97
- Axle97
Trailer Components98
- Hydraulic and Mechanical Brakes98
- Parking Brake98
Outriggers99
- Outrigger Components99
- Outrigger Cylinder100
Platform Overload Components101
- Platform Overload System101
Drive Components103
- 14-1 Drive Motor103
- Drive Control Box104
Hydraulic Schematics105
- Electrical Abbreviations Legend106
- Limit Switch Legend109
- Electrical Symbols Legend110
- Hydraulic Symbols Legend112
- Honda GX160 Engine Wiring Diagram113
- Trailer Lighting Wiring Diagram - ANSI / CSA114
- Trailer Lighting Wiring Diagram - Mechanical Axle, CE115
- Trailer Lighting Wiring Diagram - Electric Axle, as116
- Trailer Lighting Wiring Diagram - Hydraulic Axle, as117
Control Box Wiring Diagrams - ANSI/CSA118
- Ground Control Box Wiring Diagram - ANSI/CSA118
- Platform Control Box Wiring Diagram - ANSI/CSA120
Control Box Wiring Diagrams - AS/CE122
- Ground Control Box Wiring Diagram - AS/CE122
- Platform Control Box Wiring Diagram - AS/CE124
Electrical Schematics - ANSI/CSA125
- Electrical Schematic - ANSI/CSA125
Electrical Schematics - AS/CE131
- Electrical Schematic - AS/CE131
- Hydraulic Schematic137

Other manuals for Genie TZ-50

Servise Manual168 pages

Operator's Manual55 pages

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Genie TZ-50 Specifications

General

Brand	Genie
Model	TZ-50
Category	Boom Lifts
Language	English

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