Name: Genie Z-34/22
Brand: Genie
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Service Manual

Serial Number Range

Z-34/22

from Z3406-

4800 to

Z3414-

9685

Bi-Energy Power

Part No. 139234

Rev B1

April 2016

Default Chapter2
- April2
- Find a Manual for this Model2
- Revision History3
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications14
- Machine Specifications14
- Performance Specifications14
- Hydraulic Specification15
- Hydraulic Component Specifications17
- Manifold Component Specifications17
- Machine Torque Specifications18
- Machine Component Weights18
- Kubota Z482-E Engine Specifications19
- Generator Specifications20
- Hydraulic Hose and Fitting Torque Specifications21
- Torque Procedure22
- SAE and Metric Fasteners Torque Charts23
Scheduled Maintenance Procedures24
- Introduction24
- Pre-Delivery Preparation Report27
- Maintenance Inspection Report29
- Maintenance Inspection Report30
Checklist a Procedures31
- Inspect the Manuals and Decals31
- Perform Pre-Operation Inspection32
- Perform Function Tests32
- Perform Engine Maintenance33
- Check the Generator Belts and Pulleys33
- April33
- Perform 30 Day Service35
- Perform Engine Maintenance35
- Perform Engine Maintenance36
- Grease the Turntable Rotation Bearing and Worm Drive Gear37
- Replace the Drive Hub Oil38
- Perform Engine Maintenance39
Checklist B Procedures40
- Check the Exhaust System40
- Inspect the Battery40
- Inspect the Electrical Wiring42
- Inspect the Tires, Wheels and Lug Nut Torque43
- Confirm the Proper Brake Configuration43
- Check the Drive Hub Oil Level and Fastener Torque44
- Check the Glow Plugs44
- Check and Adjust the Engine RPM45
- Test the Ground Control Override46
- Test the Platform Self-Leveling46
- Test the Engine Idle Select47
- Test the Drive Brakes48
- Test the Drive Speed - Stowed Position48
- Test the Drive Speed - Raised or Extended Position49
- Test the Alarm Package (if Equipped)50
- Check the Electrical Contactors51
- Inspect the Fuel and Hydraulic Tank Cap Venting Systems51
- Perform Hydraulic Oil Analysis52
- Test the Emergency Power System53
- Perform Engine Maintenance54
Checklist C Procedures55
- Grease the Platform Overload Mechanism (if Equipped)55
- Test the Platform Overload System - (if Equipped)55
- April55
- Perform Engine Maintenance57
Checklist D Procedures58
- Check the Boom Wear Pads58
- Check the Turntable Rotation Bearing Bolts58
- Inspect for Turntable Bearing Wear59
- Check the Free-Wheel Configuration61
- Replace the Drive Hub Oil62
- Replace the Hydraulic Return Filter62
Checklist E Procedures64
- Test or Replace the Hydraulic Oil64
- Grease the Steer Axle Wheel Bearings, 2WD Models65
- Perform Engine Maintenance67
Repair Procedures68
- Introduction68
- Section 4 Repair Procedures68
Platform Controls70
- Controllers70
  - Boom Function Speed Controller Adjustments70
- Diodes72
- Foot Switch72
- Toggle Switches73
  - How to Test a Toggle Switch73
Platform Components74
- Platform Leveling Slave Cylinder74
- Platform Rotator75
  - How to Remove the Platform Rotator75
  - How to Bleed the Platform Rotator76
- Platform Overload System77
  - How to Calibrate the Platform Overload System (if Equipped)77
Jib Boom Components79
- Jib Boom79
  - How to Remove the Jib Boom79
- Jib Boom Bell Crank80
  - How to Remove the Jib Boom Bell Crank80
- Jib Boom Lift Cylinder80
  - How to Remove the Jib Boom Lift Cylinder80
Primary Boom Components82
- Cable Track82
  - How to Repair the Primary Boom Cable Track82
- Primary Boom82
- Primary Boom Lift Cylinder85
  - How to Remove the Primary Boom Lift Cylinder85
- Primary Boom Extension Cylinder87
  - How to Remove the Primary Boom Extension Cylinder87
- Platform Leveling Master Cylinder88
  - How to Remove the Platform Leveling Master Cylinder88
Secondary Boom Components90
- Secondary Boom91
  - How to Disassemble the Secondary Boom91
- Secondary Boom Lift Cylinders94
  - How to Remove the Secondary Boom Lift Cylinders94
Engines96
- Timing Adjustment96
- RPM Adjustment96
- Engine Drive Pulley96
  - How to Remove the Engine Drive Pulley96
  - How to Install the Engine Drive Pulley97
- Coolant Temperature and Oil Pressure Switches98
Generator99
- Generator Pulley99
  - How to Remove the Generator Pulley99
  - How to Install the Generator Pulley99
- Generator Belts100
- Generator Voltage Regulator101
  - How to Adjust the Generator Voltage Regulator101
  - How to Replace the Voltage Regulator102
Hydraulic Pumps104
- Auxiliary Pump104
  - How to Test the Auxiliary Pump104
  - How to Remove the Auxiliary Pump104
- Function Pump105
Manifolds107
- 9-1 Function Manifold Components107
- Valve Adjustments - Function Manifold109
- Jib Boom / Platform Rotate Manifold Components111
- Valve Coils112
Fuel and Hydraulic Tanks114
- Fuel Tank114
  - How to Remove the Fuel Tank114
- Hydraulic Tank114
  - How to Remove the Hydraulic Tank114
Turntable Rotation Components116
- Rotation Hydraulic Motor116
  - How to Remove the Turntable Rotation Motor116
Axle Components117
- Yoke and Hub117
- Steer Cylinder118
Non-Steer Axle Components119
- 13-1 Drive Motor119
- Drive Hubs119
Motor Controller121
Fault Codes122
- Introduction122
  - April122
  - Fault Code Charts124
Schematics128
- Introduction128
- Section 6 Schematics128
- Electrical Symbol Legend129
- Hydraulic Symbols Legend130
- Electrical Schematic - from Serial Number 4800 to 5426 (ANSI / CSA)133
- Electrical Schematic - from Serial Number 4800 to 5426 (CE)137
- Electrical Schematic - from Serial Number 5427 to 9441 (ANSI / CSA)141
- Electrical Schematic - from Serial Number 9442 to 9685 (ANSI / CSA)145
- Electrical Schematic - from Serial Number 5427 to 9441(CE)149
- Electrical Schematic - from Serial Number 9442 to 9685 (CE /AS)153
- Ground Control Box Switch Panel Wiring Diagram157
- Ground Control Box Terminal Strip Wiring Diagram158
- Ground Control Box Terminal Strip Wiring Diagram - from Serial Number 9442 to 9685 (ANSI/CSA)161
- Ground Control Box Terminal Strip Wiring Diagram - from Serial Number 9442 to 9685 (CE /AS)162
- Platform Control Box Wiring Diagram165
- Power Cable Wiring Diagram170
- Drive Contactor Panel Wiring Diagram173
- Drive Contactor Panel Wiring Diagram - from 7223174
- Manifold and Limit Switch Wiring Diagram176
- LVI / BCI Option Wiring Diagram, from Serial Number 4800 to 5426179
- LVI / BCI Option Wiring Diagram, from Serial Number 5427180
- Engine Wiring Diagram183
- Hydraulic Schematic184

Other manuals for Genie Z-34/22

Operator's Manual42 pages

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Genie Z-34/22 Specifications

General

Lift Capacity	500 lbs
Platform Rotation	180°
Turntable Rotation	355° non-continuous
Stowed Height	6 ft 6 in
Vertical Jib Rotation	139°
Fuel Type	Diesel
Horizontal Reach	22 ft 3 in
Power Source	Diesel
Drive Speed - Stowed	3.5 mph

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