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MicroGuard MG510
GREER Company MicroGuard MG510 User Manual
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MicroG
uard 510
Retrofit
for Terex
Install
ation,
Ca
libration an
d
Trouble
s
hooting Ma
nual
Po
s
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g
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t
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ng
Cr
ane
Wi
r
in
g
Batte
ry
FKO
S
olenoi
d
W
hi
t
e
Black
R
ed
Gr
een
Exist
ing
R
eeling
Dr
um
R
ed
W
hi
te
Black
Gr
een
- BLD 2
- BLD 1
- BLD 8
- BLD 7
W
hi
te
R
ed
G
r
een
Black
- BLD 3
7
- BLD 3
4
- BLD 3
6
- BLD 3
5
B
2
A
1
Ex
istin
g
S
wing
P
ot
A450769
C
om
pu
t
er
A450251
R
CI
510 Displ
a
y
W
hi
te
G
r
een
R
ed
Black
2
Table of Contents
Default Chapter
2
Table of Contents
2
Chapter 1 - Installation
4
Introduction
4
System Parts
4
Upgrade Parts
5
A450769 Computer Assembly
5
A450251 RCI 510 Display
5
A250690 Reeling Drum
6
Computer Wiring
7
Units with Swing Switches
9
Removal and Installation
10
Chapter 2 - Calibration
12
Introduction
12
Required Tools
12
The Microguard 510 Display
13
Command Entry
13
Number Entry
13
Preliminary Checks and Measurements
15
Boom Pivot Dimensions
15
Winch Dimensions
16
Boom Cylinder Dimensions
17
Span Dimensions
17
Auxiliary Head Dimensions
18
Stowed Jib Dimensions
18
Installation Checks
19
Attaching the Anti-Two-Block (ATB) Cable and Setting the Reeling Drum Spring Tension
19
Entering Calibration Data
20
Calibration Menus
21
Appendix A - Measurement Record
39
Fraction-To-Decimal Conversion Chart
42
Chapter 3 - Troubleshooting
43
Introduction
43
Calibration Menus
44
System Self-Test
45
Display Console Problems
46
Fault Reporting and Fault Codes
46
Group "A" Fault Codes
47
Group "B" Fault Codes
48
Group "C" Fault Codes
49
Group "D" Fault Codes
50
No Fault Code" Problems
51
Anti-Two-Block Alarm (ATB)
51
Displayed Load or Radius Errors
52
Computer Unit Overview
54
Computer Unit Layout
54
Internal Status Indicators
54
Function Kickout Fuse
55
Pressure Sensors
55
Replacing the Computer Unit
56
Display Console Overview
56
Checking the Display Console
56
Unresponsive Buttons
56
Connectors
57
Horn
57
Moisture
57
Replacing the Display Console
57
Reeling Drum Overview
58
Checking the Reeling Drum Cable Layering
59
Checking the Extension Sensor Drive Voltage
60
Checking the Boom Extension Sensor Voltage
60
Physical Zero
61
Checking the Angle Sensor Pendulum
62
Checking the Angle Sensor Drive Voltage
63
Checking the Angle Sensor Voltage
63
Reeling Drum Replaceable Parts
63
Reeling Drum Cable
64
Slip-Ring Assembly
66
Sensor Baseplate Assembly
68
Signal Cable Assembly
69
Anti-Two-Block Function Overview
71
Checking the Reeling Drum Cable
72
Checking the Anti-Two-Block Circuit
72
Swing Sensor Overview
73
Checking the Swing Sensor Drive Voltage
74
Checking the Swing Sensor Output Voltage
74
Checking the Swing Sensor Resistance
74
Swing Sensor Setup and Checks
74
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GREER Company MicroGuard MG510 Specifications
General
Brand
GREER Company
Model
MicroGuard MG510
Category
Controller
Language
English
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