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COMMANDER TWIN FORCE
Hardi COMMANDER TWIN FORCE User Manual
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C
OMMANDER
T
WIN FORCE
Origina
l
Instruc
tion book
67035300-210 -
V
ersion 2.10
GB - 01.2018
ww
w
.har
di-int
ernational.com
2
Table of Contents
EU Declaration EU Declaration of Conformity
3
Table of Contents
5
General Safety Instructions
11
Obligations and Liability
11
Comply with the Instruction Book
11
Before First Use of the Sprayer
11
Obligations of the Operator
14
Risks in Handling the Sprayer
15
Disclaimer
15
Organizational Measures
16
Personal Protective Equipment
16
Representation of Safety Symbols
17
Explanation of Symbols
17
Warning Signs on the Sprayer
18
Explanation of Labels
18
Safety and Protection Equipment
21
Safety at Start-Up
21
Faulty Safety Equipment
21
Informal Safety Measures
22
Additional Safety Instructions
22
Operator Training
23
Authorized Persons
23
Safety Measures in Normal Operation
24
Protection Equipment
24
Residual Energy
25
Possible Dangers
25
Service and Maintenance Work
26
Statutory Inspection
26
Preventive Measures
26
Design Changes
27
Operator Limitations
27
Spare Parts, Wear Parts and Aids
27
Cleaning and Disposal
28
Environmental Protection
28
Workstation
29
Intended Place for Operator
29
Risks of Non-Compliance
29
If the Safety Information Is Ignored
30
Possible Risks and Dangers
30
Safety Information for Operators
31
General Safety and Accident Prevention
31
Coupling and Uncoupling the Sprayer
32
Use of the Sprayer
33
Road Transport
34
Hydraulic System
36
Malfunction of Track Function
37
Electrical System
38
Universal Joint Shaft
39
Working Area of the Sprayer
40
Field Sprayer Operation
41
Environmental Precautions
41
Service Work Precautions
42
Cleaning
42
Service and Maintenance
43
Description
45
General Info
45
View
45
View
46
Identification Plate
47
Sprayer Use
50
Steel Frame
50
Tanks
50
Lifetime
50
Liquid System
51
Pump
51
Valves and Symbols
51
Dynamicfluid4 Pressure Regulation
53
Filters
54
Easyclean Filter
54
Cyclonefilter
55
Turbofiller
56
Rinsetank
57
Clean Water Tank
57
Autoselect
58
Diagram - Basic Liquid System
59
Diagram - Liquid System with Optional Extras
60
Diagram - Intelligent Liquid System with Optional Extras
61
Boomprime
62
TWIN Air System
63
General Info
63
Hydraulic System
64
Hydraulic Blocks
64
Spray Boom
66
Spray Boom and Terminology
66
Standard Boom Features
66
Available Working Widths
67
Other Equipment
68
Control Units in the Tractor
68
Platform
69
Nozzle Pressure Gauge
69
Canister for Pesticide Information
69
Chemlocker
70
Safetylocker
70
Fluidbox
70
Drawbars
71
Safetrack
71
Tank Level Indicator
72
External Cleaning Device
73
Night Spraying Light
74
Paralift Lock Brackets
75
Hydraulic Support Leg
76
Autoslant
77
Autoterrain
77
Sprayer Setup
79
General Info
79
Unloading the Sprayer from the Truck
79
Pulling the Sprayer at the Tie down Points
79
Before Putting the Sprayer into Operation
80
Jack up the Sprayer
80
Hydraulic Support Leg
81
Selection of Tractor
82
Applicable Tractors
82
Transmission Shaft
83
Operator Safety
83
PTO Installation
83
Mechanical Connections
84
Drawbars
84
Hose Package Support
84
Safetrack Potentiometer Connection
85
Hydraulic System
86
General Info
86
Requirements for Tractor
86
Open and Closed Centre Hydraulics
86
Electrical Connections
88
Power Supply
88
Road Safety Kit
88
Installation of Control Unit Brackets
89
Speed Sensor for Sprayer
90
Liquid System
91
Cyclonefilter
91
Boomprime Adjustment
92
Autoselect
93
Water Sensitive Paper
93
Spray Boom
94
Boom Movements When Spraying
94
Mechanical Adjustment of Guide Rods
95
Adjustment of Pendulum Damping
97
Adjustment of Boom Folding Speed
99
Adjustment of Folding Speed (Boom Width: 18-30 M)
100
Damping of Boom Folding Speed
101
TWIN Air System
102
Adjusting the Air Assistance
102
Setting the Air Speed - Rules of Thumb
102
Angling of Air and Spray Liquid - Rules of Thumb
103
Spray Tips
104
Track Width, Axles and Wheels
105
Procedure for Altering the Track Width
105
Turning the Wheel Rim
106
Counter Weight
107
Brakes
108
Emergency and Parking Brake
108
Hydraulically Activated Brakes
108
Air Activated Brakes (1St Option)
109
Air Activated Brakes (2Nd Option)
109
Manual Control of Air Brakes
109
Pneumatic Connections
110
Single-Line Air Brakes
110
Dual-Line Air Brakes
110
Operation
111
General Info
111
Environmental Info
111
Sprayer Use
111
Symbols for Valves
112
Spray Boom
113
Safety Info
113
Operating the Grip
113
Maneuvering of the Boom
114
Operating the Control Unit While Spraying
115
Night Spraying Light
116
Indicator for Slanting of Boom
117
Indicator for Angling of TWIN Air System
117
Steering
118
Driving Technique for Safetrack
118
Liquid System
119
General Info
119
Quick Reference - Operation
119
Filling/Washing Location Requirements
120
Filling of Water
120
Filling through Tank Lid
121
External Filling Device
121
Filling of Rinsing Tank
122
Filling of Clean Water Tank
122
Operating the Fluidbox
123
Safety Precautions - Crop Protection Chemicals
123
Operating the Turbofiller
124
Filling Liquid Chemicals Using the Turbofiller
126
Filling Powder Chemicals Using the Turbofiller
128
Agitation before Resuming a Spray Job
129
Turbofiller Rinsing
130
Autoselect
131
Boomprime
132
Before Returning to Refill the Sprayer
132
Parking the Sprayer
132
Liquid Fertilizer
133
Additional Information
133
Operating Limits
134
Cleaning
135
General Info
135
Quick Reference - Cleaning
136
Standard Cleaning
137
Cleaning and Maintenance of Filters
137
Use of Cleaning Agent
137
Use of Rinsing Tank and Rinsing Nozzles
138
Full Internal Cleaning (Soak Wash)
141
Primeflow - Manual Cleaning
142
Boomflush - Manual Cleaning
142
Technical Residue
142
Using the Drain Valve
143
Pressure Draining
143
Maintenance
145
Lubrication
145
General Info
145
Suitable Lubricants
145
Grease Nipple
146
Grease Gun Calibration
146
Lubrication and Oiling Plan (Boom Width: 18 - 30 Meters)
147
Lubrication and Oiling Plan (Boom Width: 32 - 36 Meters)
148
Lubrication Plan - Trailer / Paralift
149
Lubrication and Oiling Plan - PTO
150
Greasing the Pump
151
Service and Maintenance Intervals
152
General Info
152
Periodic Inspection
152
Tightening Bolts and Nuts
153
Tightening Hydraulic Hoses
154
10 Hours Service - Easyclean Filter
155
10 Hours Service - Cyclonefilter
156
10 Hours Service - In-Line Filter
156
10 Hours Service - Nozzle Filters
157
10 Hours Service - Spraying Circuit
157
10 Hours Service - Brakes
157
10 Hours Service - Air Tank for Brakes
157
10 Hours Service - Hydraulic Oil Level
158
50 Hours Service - Greasing the Pump
158
Hours Service - Transmission Shaft (PTO)
158
50 Hours Service - Tyre Pressure
159
50 Hours Service - Air Brakes
159
50 Hours Service - Gearbox for TWIN System, Bolts
159
50 Hours Service - Hydraulic Oil for TWIN System, Filter Change
160
50 Hours Service - Gearbox for TWIN System, Oil Change
161
100 Hours Service - Check / Tighten Steering
162
100 Hours Service - Re-Tightening the Spray Boom
162
250 Hours Service - Hydraulic Circuit
163
250 Hours Service - Hoses and Tubes
163
250 Hours Service - Wheel Bearings
163
250 Hours Service - Parking Brake
164
250 Hours Service - Adjustment of Wheel Brakes
164
250 Hours Service - Hydraulic Brakes
165
250 Hours Service - Air Brake Filters
165
500 Hours Service - Hydraulic Oil for TWIN System, Filter Change
165
500 Hours Service - Gearbox for TWIN System, Oil Change
165
1000 Hours Service - Hydraulic Oil for TWIN System, Oil Change
166
1000 Hours Service - Wheel Bearings and Brakes
168
Occasional Maintenance
170
General Info
170
Lifting and Removing the Pump
170
Pump Valves and Diaphragms Renewal
171
Speed Transducer for Pump
172
Level Indicator Adjustment
173
Level Indicator Cord Renewal
173
Drain Valve Seal Replacement
173
Feed Pipe Clamp Assembly
174
Feed Pipe Snap-Lock Assembly
174
Nozzle Holder Assembly
175
Nozzle Pipe Assembly
178
Boomprime One-Way Valve
179
Adjustment of 3-Way Valve
180
Safety Valve Activation
180
Readjustment of Boom - General Info
181
Alignment of Centre Section and Inner Wing
182
Adjustment of Boom Tilt
182
Adjustment of Boom Wings (Boom Width: 32 - 36 M)
183
Adjustment of Breakaway Section
190
Adjustment of Slanting of Boom (Boom Width: 18 - 30 M)
191
Adjustment of Slanting of Boom (Boom Width: 32 - 36 M)
191
Yaw Damping
192
Wear Bushing Replacement on Boom Lift
193
Wear Bushing Renewal on Steering
193
Replacement of Transmission Shaft Shield
193
Replacement of Transmission Shaft Cross Journals
193
Change of Light Bulb
193
Change of Tyre
194
Venting the Boom Hydraulics
195
TWIN System, Priming of Blower Transmission
196
Pressure Adjustment of Blower Transmission
196
Off-Season Storage
197
General Info
197
Before Storage
197
After Storage
198
Fault Finding
201
Operational Problems
201
General Info
201
Liquid System
202
Hydraulic System, Z-Version
204
TWIN System - Blower
204
Indication of Sensors for Boom Folding
205
Electric Fuses
206
Overview of Fuses
207
Mechanical Problems
208
Emergency Operation - Hydraulics
208
Emergency Operation - Easyclean Filter
208
Emergency Operation - Liquid System
208
Technical Specifications
209
Dimensions
209
General Info
209
Overall Dimensions
209
Wheel and Axle Dimensions
209
Weight
210
Pump Specifications
211
Pump Model 464/5.5
211
Pump Model 464/6.5
211
Pump Model 464/10.0
211
Pump Model 464/12.0
211
Other Specifications
212
Tractor Requirements
212
Temperature and Pressure Ranges
214
Brakes
214
Filters
214
Transmission Shaft
215
Blower for TWIN Air System
215
Tyre Pressure
216
Technical Residue
218
Airborne Noise Emission
218
Materials and Recycling
219
Disposal of the Sprayer
219
Disposal of Cleaning Water
219
Electrical Connections
220
Rear Lights
220
Boom and Work Lights
221
Hydraulic Diagrams
222
Chassis
222
TWIN System - Transmission
223
Spray Boom, 18-30 M
223
Spray Boom, 32-36 M
224
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Hardi COMMANDER TWIN FORCE Specifications
General
Brand
Hardi
Model
COMMANDER TWIN FORCE
Category
Farm Equipment
Language
English
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