Name: Haulotte Group HTL 4010
Brand: Haulotte Group
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Operator's manual

ELESCOPIC

HANDLERS

2420344510 E 11.11 AUS

Operator's manual

TELESCOPIC HANDLERS

HTL 4010 - HTL 3510 - HTL 3210

2420344510

E 11.11

AUS

Default Chapter3
- Table of Contents3
Operator's Manual9
After Sales Service9
Compliance10
HAULOTTE Services® Contact Details11
Safety Precautions13
Recommendations13
- Operator's Manual13
- Symbols Used13
- Label Colors14
Operation Instructions14
- Prohibitions14
- Potential Risks15
- Tip-Over Hazards15
- Electrical Hazards17
- Travel Hazards18
- Load Falling Hazards19
- Mechanical Attachment Locking Device20
- Driving Hazards on Slopes20
- Pinching and Crushing Hazards21
- Risk of Falling22
- Chemical Hazards22
Intervenor's Responsibility23
Owner's (or Hirer's) Responsibility23
Employer's Responsibility23
Trainer's Responsibility23
Operator's Responsibility23
Inspection and Maintenance24
Pre-Operation and Controls25
Checks and Inspection before Use25
- General Mechanical Functions25
Pre-Operation Checks and Inspection27
Safety Stickers31
- Red Labels31
- Yellow Labels32
- Other Labels33
- Identification36
- Operator's Cab48
- Controls48
- Pedals50
- Steering Column51
- Steering Column Adjustment52
- Operator's Seat53
- Heating and Ventilation54
- Air-Conditioning(Optional)55
- Instrument/Control Panel55
- Joystick58
- Left-Hand Control Panel61
- Load Moment Indicator (LMI)62
- Rear-View Mirrors and Windows64
Engine65
- Starting the Engine65
- Operational Checks66
- During the Warm-Up Period66
- When the Engine Is Running66
- Starting the Engine with a Booster Battery66
- Normal Engine Operation67
- Engine Shut-Down Procedure67
Operation with a Load68
- Load Lifting Safety68
- Before Lifting a Load68
- For Operation with Non-Suspended Load68
- For Operation with Suspended Load68
- Transporting the Load69
- For Operation with Non-Suspended Load69
- For Operation with Suspended Load69
- Dumping Procedure69
- Stabiliser Operation Procedure (HTL4010 - HTL3210)70
- Placing the Load70
- Disengaging the Load70
Road Operation71
Loading and Securing for Transport72
Attachments75
Approved Attachments75
Unapproved Attachments75
Telehandler/Attachment/Fork Capacities76
Using the Capacity Chart with Forks77
Attachment Installation82
- Mechanical Attachment Locking Device82
- Hydraulic Accessory Locking Device (Option)83
- Specific Instructions83
- Operation83
- Adjusting/Moving Forks84
- Toothless Bucket85
- Characteristics85
- Toothless Bucket Control85
- Attachment Installation Procedure85
- Using the Load Capacity Chart86
- Operation Instructions89
- Precautions to Avoid Damaging the Equipment89
- Operation89
- Attachment Life Expectancy90
- Toothed Bucket91
- Characteristics91
- Toothed Bucket Control91
- Attachment Installation Procedure91
- Using the Load Capacity Chart92
- Operation Instructions95
- Precautions to Avoid Damaging the Equipment95
- Operation96
- Attachment Life Expectancy96
- T (6615 Lb) 1 M(3 Ft3 In) Jib Crane97
- Characteristics97
- Jib Crane Control97
- Attachment Installation Procedure98
- Using the Load Capacity Chart98
- Operation Instructions100
- Precautions to Avoid Damaging the Equipment101
- Operation101
- Attachment Life Expectancy101
- Side-Shift Fork Carriage102
- Main Components102
- Technical Characteristics103
- Side-Shift Fork Carriage Control103
- Attachment Installation Procedure103
- Using the Load Capacity Chart104
- Operation Instructions106
- Precautions to Avoid Damaging the Equipment107
- Operation107
- Attachment Life Expectancy110
- Fly Jib 2,5 M(8 Ft2 In), 1,2 T (2646 Lb) on Telescopic Arm111
- Characteristics111
- Fly Jib Control111
- Attachment Installation Procedure111
- Using the Load Capacity Chart112
- Operation Instructions115
- Precautions to Avoid Damaging the Equipment115
- Operation115
- Attachment Life Expectancy116
- Fly Jib 4 M(13 Ft1 In), 0,6 T (1323 Lb) on Telescopic Arm117
- Characteristics117
- Fly Jib Control117
- Attachment Installation Procedure117
- Using the Load Capacity Chart118
- Operation Instructions120
- Precautions to Avoid Damaging the Equipment121
- Operation121
- Attachment Life Expectancy122
- Winch Support- 1,2 T (2646 Lb) with Hydraulic Winch (Option)123
- Technical Characteristics123
- Main Components123
- Winch Support Control124
- Attachment Installation Procedure124
- Using the Load Capacity Chart124
- Operation Instructions127
- Precautions to Avoid Damaging the Equipment130
- Operation130
- Attachment Life Expectancy130
- Winch Support- 2,4 T (5292 Lb) with Hydraulic Winch (Option)132
- Technical Characteristics132
- Main Components132
- Winch Support Control133
- Attachment Installation Procedure133
- Using the Load Capacity Chart133
- Operation Instructions136
- Precautions to Avoid Damaging the Equipment139
- Operation139
- Attachment Life Expectancy139
Emergency Procedure141
Towing a Broken-Down Vehicle141
- General Precautions141
- Releasing the Axle Brake for Towing142
- Parking Brake Deactivation142
- Parking Brake Reactivation143
Emergency Boom Lowering144
- Manual Boom Lowering (Emergency Mode)144
Emergency Exit from Cab145
Technical Characteristics147
Main Characteristics147
Overall Dimensions150
Working Area151
- Machine HTL4010151
- Machine HTL3510151
- Machine HTL3210152
Acoustic Power152
Telehandler Vibration153
Declaration of Conformity154
Lubrication and Maintenance155
Maintenance Guidelines155
Maintenance Instructions156
Repairs and Adjustments157
Lubrication and Maintenance Schedule158
General Program / Recommendations162
Detailed Program165
General Points190
- Mechanical190
- Bolts and Tightening Torques190
- Pins and Bearings190
- Bearings191
- Hydraulics192
- Replacing Damaged of Hoses192
- Evaluation of Leaks on Hydraulic Cylinders193
- Electric194
- Replacing Damaged Cables194
Every Day or Every 10 H of Operation195
- General Checks195
- Load Moment Indicator195
- Diesel Circuit196
- Cooling System196
- Air Filter (System)196
- Internal Combustion Engine197
- Hydraulic Circuit198
- Air-Conditioning (Option)198
- Fly Jib 2,5 M(8 Ft2 In), 1,2 with Hydraulic Winch (Option) - Fly Jib 4 M(13 Ft1 In), 0,6 with Hydraulic Winch (Option)198
- Winch Support- 1,2 with Hydraulic Winch (Option) - Winch Support- 2,4 with Hydraulic Winch (Option)198
Every 24 H Hours of Operation199
- Side-Shift Fork Carriage Grease Point (Option)199
- Lubrication Point : Fly Jib 2,5 M(8 Ft2 In), 1,2 T (2646 Lb) with Hydraulic Winch (Option) - Fly Jib 4 M(13 Ft1 In), 0,6 T (1323 Lb) with Hydraulic Winch (Option)200
- Lubrication Point : Winch Support- 1,2 T (2646 Lb) with Hydraulic Winch (Option) - Winch Support- 2,4 T (5292 Lb) with Hydraulic Winch (Option)201
Every 50 H Hours of Operation202
Every 100 H Hours of Operation203
- Tyres203
- Diesel Circuit203
- Internal Combustion Engine203
- Lubricating the Front Axle204
- Lubricating the Rear Axles205
- Hydraulic Circuit206
- Air-Conditioning (Option)206
Every 250 H Hours of Operation207
- Cooling System207
- Travel Axles207
- Operating Battery207
- Air-Conditioning (Option)207
Every 400 H Hours of Operation208
- Bucket Teeth (Option)208
Every 500 H Hours of Operation209
- Lubricating the Suspension and the Driver Seat Rails209
- Diesel Circuit (Engine PERKINS 1104D44T)209
- Changing the Diesel Filter209
- Changing the Diesel Pre-Filter209
- Internal Combustion Engine210
- Travel Axles211
- Checking the Oil Level of the Front Axle211
- Checking the Oil Level of the Rear Axle212
- Checking the Oil Level of the Epicycloidal Reducers213
- Bucket Blade (Option)214
Every 1000 H Hours of Operation (or Once a Year)215
- Chain Wear215
- Primary Air Filter215
- Internal Combustion Engine215
- Hydraulic Circuit216
- Equipment Hydraulic Circuit216
- Transmission Hydraulic Circuit216
- Accumulators216
Every 1500 H Hours of Operation217
- Travel Axles217
- Draining the Front Axle217
- Draining the Rear Axle218
- Draining the Epicycloidal Reducers218
Every 2000 H Hours of Operation (or Every 2000 H Years)219
- Cooling System219
- Air Filter (System)219
- Internal Combustion Engine220
- Hydraulic Circuit220
- Air-Conditioning (Option)221
- Toothless Bucket (Option)221
- Toothed Bucket (Option)221
- Side-Shift Fork Carriage (Option)222
- Winch : Winch Support- 1,2 T (2646 Lb) with Hydraulic Winch (Option) - Winch Support- 2,4 T (5292 Lb) with Hydraulic Winch (Option)222
- Winch : Fly Jib 2,5 M(8 Ft2 In), 1,2 T (2646 Lb) with Hydraulic Winch (Option) - Fly Jib 4 M(13 Ft1 In), 0,6 T (1323 Lb) with Hydraulic Winch (Option)222
Every 10 Years223
- Replacement of the Brake Circuit Accumulators223
- Parking Brake223
- Service Brake223
- Lubricants and Equivalents224
Electric Circuit226
- Wiring Diagram-Main Components226
Hydraulic Circuit227
- Hydraulic Diagram-Main Components227
Operating Incidents227
- Procedure228
- Operating Incident on the Side-Shift Fork Carriage (Option)228
- Operating Incidents : Fly Jib 2,5 M(8 Ft2 In), 1,2 T (2646 Lb) with Hydraulic Winch (Option) - Fly Jib 4 M(13 Ft1 In), 0,6 T (1323 Lb) with Hydraulic Winch (Option)229
- Operating Incidents : Winch Support- 1,2 T (2646 Lb) with Hydraulic Winch (Option) - Winch Support- 2,4 T (5292 Lb) with Hydraulic Winch (Option)230
Intervention Register231

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Haulotte Group HTL 4010 Specifications

General

Brand	Haulotte Group
Model	HTL 4010
Category	Excavators
Language	English

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