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HEIDENHAIN CNC PILOT 640 User Manual
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CNC PIL
O
T 640
MANU
ALplus 620
User's Manual
smart.T
urn and DIN
P
rogramming
NC Softw
ar
e
548431
-05
688946-05
688947
-05
English (en)
12/20
1
7
2
Table of Contents
See User's Manual
8
Introduced, See User's Manual
9
See User's Manual
10
In Simulation Submode, the Dimensioning Function was
12
See User's Manual
14
See User's Manual
15
See User's Manual
16
Table of Contents
17
NC Programming
41
Smart.turn and DIN/ISO Programming
42
Contour Follow-Up
42
Structured NC Program
43
Linear and Rotary Axes
45
Units of Measure
45
Elements of the NC Program
46
Fundamentals: Smart.turn Editor
47
Menu Structure
47
Parallel Editing
48
Screen Layout
48
Selecting the Editor Functions
49
Editing with Active Tree View
50
Shared Menu Items
51
Program Section Code
58
PROGRAM HEAD Section
60
CHUCKING EQUIPMENT Section
62
TURRET / MAGAZINE Section
63
Contour Group Section
64
BLANK Section
64
FINISHED PART Section
64
AUX. BLANK Section
64
TEMPORARY Section
64
FRONT / REAR SIDE Section
65
LATERAL Section
65
FRONT y / REAR SIDE y Section
65
SURFACE y Section
66
MACHINING Section
68
END Code
68
SUBROUTINE Section
68
Return Code
68
CONST Code
68
VAR Code
69
Tool Programming
70
Setting up a Turret List
70
Editing Tool Entries
72
Multipoint Tools
72
Replacement Tools
73
Automatic Job
74
Smart.turn Units
77
Smart.turn Unit
78
Units - Smart.turn Units
78
Units Menu Item
78
Longitudinal Roughing in ICP Unit
86
Units - Roughing
86
Transverse Roughing in ICP Unit
88
Contour-Parallel Roughing in ICP Unit
90
Bidirectional Roughing in ICP Unit
92
Longitudinal Roughing with Direct Contour Input Unit
94
Transverse Roughing with Direct Contour Input Unit
95
ICP Contour Recessing Unit
96
Units - Recessing
96
ICP Recess Turning Unit
98
Contour Recessing with Direct Contour Input Unit
100
Recess Turning with Direct Contour Input Unit
101
Parting Unit
102
Undercutting Form H, K, U Unit
103
ICP Recessing Unit
104
Centric Drilling Unit
105
Units - Centric Drilling
105
Centric Tapping Unit
107
Centric Boring/Countersinking Unit
109
Single Hole, Face Unit
110
Units - Drilling in C Axis
110
Linear Pattern Drilling, Face Unit
112
Circular Pattern Drilling, Face Unit
114
Tap Hole, Face Unit
116
Linear Tapping Pattern, Face Unit
117
Circular Tapping Pattern, Face Unit
118
Single Hole, Lateral Surface Unit
119
Linear Pattern Drilling, Lateral Surface Unit
121
Circular Pattern Drilling, Lateral Surface Unit
123
Tap Hole, Lateral Surface Unit
125
Linear Tapping Pattern, Lateral Surface Unit
126
Circular Tapping Pattern, Lateral Surface Unit
127
ICP Drilling, C Axis Unit
129
ICP Tapping, C Axis Unit
131
ICP Boring/Countersinking, C Axis Unit
132
ICP Bore Milling, C Axis Unit
133
Predrilling, Contour Milling, Figures Unit
137
Predrilling, Contour Milling, Figures, Lateral Surface Unit
143
Contour Milling, Figures, Face Unit
174
Pocket Milling, Figures, Face Unit
176
Engraving, Face Unit
178
ICP Contour Milling, Face Unit
179
ICP Pocket Milling, Face Unit
180
Deburring, Face Unit
181
ICP Face Milling Unit
182
Slot, Lateral Surface Unit
183
Units - Milling, Lateral Surface (C Axis)
183
Linear Slot Pattern, Lateral Surface Unit
184
Circular Slot Pattern, Lateral Surface Unit
185
Contour Milling, Figures, Lateral Surface Unit
187
Pocket Milling, Figures, Lateral Surface Unit
189
Engraving, Lateral Surface Unit
191
ICP Contour Milling, Lateral Surface Unit
192
ICP Pocket Milling, Lateral Surface Unit
193
Deburring, Lateral Surface Unit
194
2.11 Units - Special Operations
195
Program Beginning Unit
195
C Axis off Unit
197
C Axis on Unit
197
Subprogram Call Unit
198
Program Section Repeat Unit
199
Program End Unit
200
Tilt Plane Unit
201
Predrilling, Pocket Milling, Figures, Lateral Surface Unit
145
Predrilling, Contour Milling, ICP, Lateral Surface Unit
147
Predrilling, Pocket Milling, ICP, Lateral Surface Unit
149
ICP Contour Machining - ICP Finishing Unit
150
Units - Finishing
150
Contour Machining, Direct Longitudinal - Finishing Longitudinal with Direct Contour Input Unit
153
Contour Machining, Direct Transverse - Finishing Transverse with Direct Contour Input Unit
155
Undercut Form E, F , DIN76 Unit
157
Measuring Cut Unit
159
Handwheel Superimposition
160
Overview of Thread Units
160
Units - Threads
160
Parameter V: Type of Infeed
161
Thread, Direct Unit
162
ICP Thread Unit
164
API Thread Unit
166
Tapered Thread Unit
167
Slot, Face Unit
169
Units - Milling, Face (C Axis)
169
Linear Slot Pattern, Face Unit
170
Circular Slot Pattern, Face Unit
171
Face Milling Unit
172
Thread Milling Unit
173
Units - Predrilling in C Axis
137
Predrilling, Pocket Milling, Figures, Face Unit
139
Predrilling, Contour Milling, ICP, Face Unit
141
Predrilling, Pocket Milling, ICP, Face Unit
142
Smart.turn Units for the y Axis
203
Units - Drilling in y Axis
204
ICP Drilling, y Axis Unit
204
ICP Tapping, y Axis Unit
205
ICP Boring/Countersinking, y Axis Unit
206
ICP Bore Milling, y Axis Units
207
Units - Predrilling in y Axis
211
ICP Predrilling, Contour Milling, XY Plane Unit
211
ICP Predrilling, Pocket Milling, XY Plane Unit
213
ICP Predrilling, Contour Milling, YZ Plane Unit
214
ICP Predrilling, Pocket Milling, YZ Plane Unit
215
Units - Milling in y Axis
216
ICP Contour Milling, XY Plane Unit
216
ICP Pocket Milling, XY Plane Unit
217
Deburring, XY Plane Unit
218
Single-Surface Milling, XY Plane Unit
219
Centric Polygon Milling, XY Plane Unit
220
Engraving, XY Plane Unit
221
Thread Milling, XY Plane Unit
222
ICP Contour Milling, YZ Plane Unit
223
ICP Pocket Milling, YZ Plane Unit
224
Deburring, YZ Plane Unit
225
Single-Surface Milling, YZ Plane Unit
226
Centric Polygon Milling, YZ Plane Unit
227
Engraving, YZ Plane Unit
228
Thread Milling, YZ Plane Unit
229
DIN/ISO Programming
231
Geometry and Machining Commands
232
Programming in ISO Mode
232
Contour Programming
234
NC Blocks of the DIN/ISO Program
236
Creating, Editing and Deleting NC Blocks
237
Address Parameters
238
Machining Cycles
240
NC Program Interpretation
241
Subprograms and Expert Programs
241
DIN/ISO Programs of Predecessor Controls
242
Geometry Menu Item
244
Machining Menu Item
244
Casting G21-Geo
245
Chuck Part Bar or Tube G20-Geo
245
Definition of Workpiece Blank
245
Basic Elements of Turning Contour
246
Machining Attributes for Form Elements
246
Starting Point of Turning Contour G0-Geo
246
Line Segment in a Contour G1-Geo
247
Circular Arc of Turning Contour G2-/G3-Geo
249
Circular Arc of Turning Contour G12-/G13-Geo
251
Form Elements of Turning Contour
253
Recess (Standard) G22-Geo
253
Recess (General) G23-Geo
255
Thread with Undercut G24-Geo
257
Undercut G25-Geo
258
Thread (Standard) G34-Geo
261
Thread (General) G37-Geo
262
Bore Hole (Centric) G49-Geo
265
Attributes for Contour Description
266
Feed Reduction G38-Geo
266
Attributes for Superimposed Elements G39-Geo
267
Oversize G52-Geo
268
Separation Point G44
268
Feed Per Revolution G95-Geo
269
Additive Correction G149-Geo
270
C-Axis Contours - Fundamentals
271
Position of Milling Contours
271
Circular Pattern with Circular Slots
274
Front/Rear Face Contours
277
Line Segment in Front/Rear Face Contour G101-Geo
277
Starting Point of Front/Rear Face Contour G100-Geo
277
Circular Arc in Front/Rear Face Contour G102-/G103-Geo
278
Bore Hole on Front/Rear Face G300-Geo
279
Linear Slot on Front/Rear Face G301-Geo
279
Circular Slot on Front/Rear Face G302-/G303-Geo
280
Full Circle on Front/Rear Face G304-Geo
280
Polygon on Front/Rear Face G307-Geo
281
Rectangle on Front/Rear Face G305-Geo
281
Linear Pattern on Front/Rear Face G401-Geo
282
Circular Pattern on Front/Rear Face G402-Geo
283
Lateral Surface Contours
284
Line Segment in a Lateral Surface Contour G111-Geo
284
Starting Point of Lateral Surface Contour G110-Geo
284
Circular Arc in Lateral Surface Contour G112-/G113-Geo
285
Hole on Lateral Surface G310-Geo
286
Linear Slot on Lateral Surface G311-Geo
286
Circular Slot on Lateral Surface G312-/G313-Geo
287
Full Circle on Lateral Surface G314-Geo
287
Polygon on Lateral Surface G317-Geo
288
Rectangle, Surface G315-Geo
288
Linear Pattern on Lateral Surface G411-Geo
289
Circular Pattern on Lateral Surface G412-Geo
290
Rapid Traverse G0
291
Rapid Traverse in Machine Coordinates G701
291
Tool Positioning
291
Defining the Tool Change Pointg140
292
Tool Change Point G14
292
4.10 Linear and Circular Movements
293
Linear Movement G1
293
Circular Arc Ccw G2/G3
294
Circular Arc Ccw G12/G13
295
4.11 Feed Rate, Shaft Speed
296
Reduce Rapid Traverse G48
296
Speed Limitation G26
296
Interrupted Feed G64
297
Constant Feed G94 (Feed Per Minute)
298
Feed Per Tooth Gx93
298
Feed Per Revolution Gx95
299
Constant Cutting Speed Gx96
300
Spindle Speed Gx97
301
4.12 Tool-Tip and Cutter Radius Compensation
302
Fundamentals
302
Switch off TRC/MCRC G40
302
Switch on TRC/MCRC G41/G42
303
4.13 Datum Shifts
304
Datum Shift G51
305
Additive Datum Shift G56
306
Datum Shifts - G53/G54/G55
306
Absolute Datum Shift G59
307
4.14 Oversizes
308
Axis-Parallel Oversize G57
308
Switching off Oversize G50
308
Contour-Parallel Oversize (Equidistant) G58
309
4.15 Safety Clearance
310
Safety Clearance G147
310
Safety Clearance G47
310
4.16 Tools, Compensations
311
Inserting Tools - T
311
Correction of Cut G148 (Changing the Cutter Compensation)
312
Additive Correction G149
313
Compensation of Tool Tip G150/G151
314
Contour-Based Turning Cycles
315
Working with Contour-Based Cycles
315
Longitud. Roughing G810
317
Face Roughing G820
320
Contour-Parallel Roughing G830
323
Contour Cycle, Bidirectional G835 (Contour-Parallel with Neutral Tool)
325
Recessing G860
327
Repeating Recessing Cycle G740
329
Repeating Recessing Cycle G741
329
Recess Turning Cycle G869
331
Recessing Cycle G870
334
Contour Finishing G890
335
Measuring Cut G809
338
Contour Definitions in the Machining Section
339
Cycle End / Simple Contour G80
339
Circular Slot on Front/Rear Face G302/G303
340
Linear Slot on Front/Rear Face G301
340
Full Circle on Front/Rear Face G304
341
Rectangle on Front/Rear Face G305
341
Linear Slot on Lateral Surface G311
342
Polygon on Front/Rear Face G307
342
Circular Slot on Lateral Surface G312/G313
343
Full Circle on Lateral Surface G314
343
Eccentric Polygon on Lateral Surface G317
344
Rectangle, Surface G315
344
4.19 Thread Cycles
345
Handwheel Superimposition
345
Overview of Thread Cycles
345
Parameter V: Type of Infeed
346
Universal Tapping Cycle G31
347
Single Thread Cycle G32
352
Thread Single Path G33
354
Metric ISO Thread G35
356
Tapered API Thread G352
357
Contour Thread G38
359
4.20 Parting Cycle
360
Cut-Off Cycle G859
360
4.21 Undercut Cycles
361
Undercut Cycle G85
361
Undercut DIN 509 E with Cylinder Machining G851
363
Undercut DIN 509 F with Cylinder Machining G852
365
Undercut DIN 76 with Cylinder Machining G853
367
Undercut Type U G856
369
Undercut Type H G857
370
Undercut Type K G858
370
4.22 Drilling Cycles
371
Overview of Drilling and Boring Cycles and Contour Reference
371
Tapping G36 - Single Path
372
Simple Drilling G71
373
Index
374
Boring/Cnt-Sink G72
375
Tapping G73
376
Deep Boring G74
378
Index
379
Bore Milling G75
381
Linear Pattern on Front Face G743
383
Circular Pattern on Front Face G745
385
Linear Pattern on Lateral Surface G744
387
Circular Pattern on Lateral Surface G746
389
Thread Milling Axial G799
391
4.23 C-Axis Commands
392
Datum Shift in C Axis G152
392
Reference Diameter G120
392
Short Path in C G154
393
Standardize C Axis G153
393
4.24 Front and Rear Face Machining
394
Rapid Traverse on Front/Rear Face G100
394
Linear Segment on Front/Rear Face G101
395
Circular Arc on Front/Rear Face G102/G103
397
4.25 Lateral Surface Machining
399
Rapid Traverse on Lateral Surface G110
399
Surface Linear G111
400
Circular Arc on Lateral Surface G112/G113
402
4.26 Milling Cycles
404
Overview of Milling Cycles
404
Linear Slot, Front Face G791
406
Linear Slot, Lat. Surface G792
407
Contour and Figure Milling Cycle on Front Face G793
408
Contour and Figure Milling Cycle on Lateral Surface G794
410
Area Milling on Front Face G797
413
Helical Slot Milling G798
415
Mill. Contour G840
416
Pocket Milling - Roughing G845
425
Pocket Milling - Finishing G846
431
4.27 Engraving Cycles
433
Character Sets
433
Engraving on Front Face G801
436
Engraving on Lateral Surface G802
437
4.28 Contour Follow-Up
438
Contour Follow-Up On/Off G703
438
Saving/Loading Contour Follow-Upg702
438
4.29 Other G Codes
439
Blank Contour G67 (for Graphics)
439
Clamping G65
439
Period of Dwell G4
439
Precision Stop on G7
439
Actual Values in Variable G901
440
Datum in Variable G902
440
Precision Stop Blockwise G9
440
Precision Stop off G8
440
Switch off Protection Zone G60
440
Feed Rate Override 100 % G908
441
Fill Variable Memory G904
441
Interpreter Stop G909
441
Lag Error in Variable G903
441
Deactivating Datum Shift, Tool Lengths G921
442
Deactivating Datum Shifts G920
442
End Position of the Tool G922
442
Fluctuating Spindle Speed G924
442
Spindle Override 100% G919
442
Convert Lengths G927
443
Calculating Variables Automatically G940
444
Information to DNC G941
446
Misalignment Compensation G976
446
Activating Datum Shift G980
447
Activating Datum Shifts, Tool Lengthsg981
447
Lift off after NC Stop - LIFTOFF G977
447
Monitoring Zone G995
448
Load Monitoring G996
449
Activating Direct Program-Run Continuation G999
450
Force Reduction G925
450
Sleeve Monitoring G930
451
Eccentric Turning G725
452
Eccentric Transition G726
453
Non-Circular X G727
455
4.30 Data Input and Data Output
457
File Output for WINDOW Variables
457
Output Window for WINDOW Variables
457
Input of INPUT Variables
458
Output of PRINT # Variables
458
4.31 Programming Variables
459
Fundamentals
459
Variable Types
461
Reading Tool Data
464
Reading Diagnostic Bits
467
Reading the Current NC Information
468
Reading General NC Information
470
Reading Configuration Data - para
472
Determining the Index of a Parameter Element - para
473
Expanded Variable Syntax CONST - VAR
474
4.32 Conditional Block Run
477
Program Branch IF..THEN..ELSE..ENDIF
477
Requesting Variables and Constants
479
Program Repeat WHILE..ENDWHILE
480
Program Branch SWITCH..CASE
482
Skip Level
483
4.33 Subprograms
484
Subprogram Call L "XX" V1
484
Dialogs in Subprogram Calls
485
Help Graphics for Subprogram Calls
486
4.34 M Commands
487
M Commands for Program-Run Control
487
Machine Commands
488
Assignment, Synchronization, Workpiece Transfer
489
Converting and Mirroring G30
489
Setting a Synchronizing Mark G162
490
Transformations of Contours G99
490
One-Sided Synchronization G62
491
Synchronous Function M97
492
Synchronous Start of Slides G63
492
Spindle Synchronization G720
493
Offset C Angle G905
494
Traversing to a Fixed Stop G916
495
Controlled Parting Using Lag Error Monitoring G917
496
4.36 G Codes from Previous Controls
497
Fundamentals
497
Undercut G25 - Contour Definitions in the Machining Section
497
Simple Longitudinal Roughing G81 - Simple Turning Cycles
499
Simple Face Roughing G82 - Simple Turning Cycles
500
Simple Contour Repeat Cycle G83 - Simple Turning Cycles
501
Recessing G86 - Simple Turning Cycle
503
Chamfer Cycle G88 - Simple Turning Cycles
504
Radius Cycle G87 - Simple Turning Cycles
504
Simple Longitudinal Single-Start Thread G350 - 4110
505
Simple Longitudinal Multi-Start Thread G351 - 4110
506
4.37 Dinplus Program Example
507
Example of a Subprogram with Contour Repetitions
507
Connection between Geometry and Machining Commands
509
Turning
509
C-Axis Machining - Front/Rear Face
510
C-Axis Machining - Lateral Surface
510
4.39 Full-Surface Machining
511
Fundamentals of Full-Surface Machining
511
Programming of Full-Surface Machining
512
Full-Surface Machining with Counter Spindle
513
Full-Surface Machining with Single Spindle
515
Program Templates
517
Touch Probe Cycles
519
General Information on Touch Probe Cycles (Software Option)
520
Fundamentals
520
Principle of Function of Touch Probe Cycles
520
Touch Probe Cycles for Automatic Mode
521
Touch Probe Cycles for Single-Point Measurement
523
Single-Point Meas. for Tool Comp. G770
523
Single-Point Measurmnt., Datum G771
525
Datum, Single Point W/ C Axis G772
527
Datum, C-Axis Object Center G773
529
Touch Probe Cycles for Two-Point Measurement
531
Two-Point Meas. G18 Transverse G775
531
Two-Pt. Meas. G18 Longitudinal G776
533
Two-Point Measurement G17 G777
535
Two-Point Measurement G19 G778
537
Calibrating Touch Probes
539
Calibrate Touch Probe Standard G747
539
Calibrate Touch Probe Via Two Points G748
541
Measuring with Touch Probe Cycles
543
Paraxial Probing G764
543
Probing in C Axis G765
544
Probing W/ 2 Axes in ZX Plane G766
545
Probing W/ 2 Axes in ZY Plane G768
546
Probing W/ 2 Axes in XY Plane G769
547
Search Cycles
548
Find Hole in C Face G780
548
Find Hole C Lateral Surface G781
550
Find Stud in C Face G782
552
Find Stud C Lateral Srface G783
554
Circular Measurement
556
Circular Measurmnt G785
556
Calc. of Pitch Circle G786
558
Angular Measurement
560
Angular Measurmnt G787
560
Misalignment Compensation after Angle Measurement G788
562
In-Process Measrmnt
563
Measure Workpieces (Option)
563
Switch on Measurement G910
563
Activating Measuring Path Monitoring G911
564
Example: Measuring and Compensating Workpieces
565
DIN/ISO Programming for the y Axis
567
Y-Axis Contours - Fundamentals
568
Position of Milling Contours
568
Cutting Limit
568
Contours in the XY Plane
569
Starting Point of Contour in XY Plane G170-Geo
569
Line Segment in XY Plane G171-Geo
569
Circular Arc in XY Plane G172-/G173-Geo
570
Hole in XY Plane G370-Geo
571
Linear Slot in XY Plane G371-Geo
572
Circular Slot in XY Plane G372/G373-Geo
572
Full Circle in XY Plane G374-Geo
573
Rectangle in XY Plane G375-Geo
573
Polygon in XY Plane G377-Geo
574
Linear Pattern in XY Plane G471-Geo
575
Circular Pattern in XY Plane G472-Geo
576
Single Surface in XY Plane G376-Geo
577
Centric Polygon in XY Plane G477-Geo
577
Contours in the YZ Plane
578
Starting Point of Contour in YZ Plane G180-Geo
578
Line Segment in YZ Plane G181-Geo
578
Circular Arc in YZ Plane G182/G183-Geo
579
Hole in YZ Plane G380-Geo
580
Linear Slot in YZ Plane G381-Geo
580
Circular Slot in YZ Plane G382/G383-Geo
581
Full Circle in YZ Plane G384-Geo
581
Rectangle in YZ Plane G385-Geo
582
Polygon in YZ Plane G387-Geo
582
Linear Pattern in YZ Plane G481-Geo
583
Circular Pattern in YZ Plane G482-Geo
584
Single Surface in YZ Plane G386-Geo
585
Centric Polygon in YZ Plane G487-Geo
585
Working Planes
586
Y-Axis Machining
586
Tilting the Working Plane G16
587
Tool Positioning in y Axis
588
Rapid Traverse G0
588
Approaching the Tool Change Pointg14
588
Rapid Traverse in Machine Coordinates G701
589
Linear and Circular Movements in the y Axis
590
Milling: Linear Movement G1
590
Milling: Circular Arc Cw G2, G3 - Incremental Center Coordinates
591
Milling: Circular Arc Cw G12, G13 - Absolute Center Coordinates
592
Milling Cycles for the y Axis
593
Area Milling - Roughing G841
593
Area Milling - Finishing G842
594
Centric Polygon - Roughing G843
595
Centric Polygon - Finishing G844
596
Pocket Milling - Roughing G845 (y Axis)
597
Pocket Milling - Finishing G846 (y Axis)
603
Engraving in XY Plane G803
605
Engraving in YZ Plane G804
606
Thread Milling in XY Plane G800
607
Thread Milling in YZ Plane G806
608
Hobbing G808
609
Example Program
610
Machining with the y Axis
610
Turn Plus
617
The Function TURN PLUS
618
TURN PLUS Concept
618
Automatic Working Plan Generation (AWG) Submode
619
Generating a Working Plan
620
Machining Sequence - Fundamentals
621
Editing and Managing the Machining Sequence
623
Overview of Machining Sequences
625
AWG Control Graphic
635
Setting the AWG Control Graphic
635
Machining Information
636
Tool Selection and Turret Assignment List
636
Contour Recessing, Recessing
638
Drillg
638
Cutting Data and Coolant
638
Inside Contours
639
Shaft Machining
641
Example
643
Full-Surface Machining with TURN PLUS
650
Rechucking the Workpiece
650
Defining the Chucking Equipment for Full-Surface Machining
651
Automatic Working Plan Generation for Full-Surface Machining
653
Rechucking the Workpiece in the Main Spindle
653
Transferring the Workpiece from the Main Spindle to the Opposing Spindle
654
Parting and Picking-Off the Workpiece with the Opposing Spindle
654
B Axis
655
Fundamentals
656
Compensation with the B Axis
658
Simulation
659
Overview of Units
661
Units - "Turning" Group
662
Units - "Drilling" Group
664
Units - "Predrilling in C Axis" Group
666
Units - "Milling in C Axis" Group
667
Units - "Drilling, Predrilling in y Axis" Group
669
Units - "Milling in y Axis" Group
670
Units - "Special Units" Group
671
Overview of G Codes
673
Section Codes
674
Overview of G Commands in the CONTOUR Section
675
Overview of G Commands in the MACHINING Section
678
4
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HEIDENHAIN CNC PILOT 640 Specifications
General
Brand
HEIDENHAIN
Model
CNC PILOT 640
Category
Control Systems
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