Home
Hitachi
Excavators
ZAXIS 135US-5B
Hitachi ZAXIS 135US-5B User Manual
5
of 1
of 1 rating
442 pages
Give review
Manual
Specs
To Next Page
To Next Page
Loading...
ENMDCN-1-1
ZX135US
-5B
•
225US
-5B
•
225USLC
-5B
HYDRAULIC EXCA
V
A
TOR OPERA
TOR'S MANUAL
URL:http://www
.hitachi-c-m.com
ENMDCN-1-
1
P
AR
T NO.
Operator's Manual
PRINTED IN JAP
AN (E) 2015, 12
135US
-5B
225US
-5B
225USLC
-5B
Serial No.
ZX135US
-5B
090001 and up
ZX225US
-5B
300001 and up
ZX225USLC
-5B
300001 and up
Hydraulic Excavator
2
Table of Contents
Default Chapter
5
Table of Contents
5
Machine Numbers
12
Safety
15
Recognize Safety Information
15
Understand Signal Words
15
Follow Safety Instructions
16
Prepare for Emergencies
17
Wear Protective Clothing
17
Protect against Noise
18
Inspect Machine
18
General Precautions for Cab
19
Use Handholds and Steps
20
Adjust the Operator's Seat
20
Ensure Safety before Rising from or Leaving Operator's Seat
21
Fasten Your Seat Belt
21
Move and Operate Machine Safely
22
Operate Only from Operator's Seat
22
Jump Starting
23
Keep Riders off Machine
23
Precautions for Operations
24
Investigate Job Site Beforehand
25
Install OPG Guard
26
Restriction of Attachment Installation
27
Provide Signals for Jobs Involving Multiple Machines
27
Confirm Direction of Machine to be Driven
27
Drive Machine Safely
28
Avoid Injury from Rollaway Accidents
30
Avoid Injury from Back-Over and Swing Accidents
31
Keep Person Clear from Working Area
32
Never Position Bucket over Anyone
32
Avoid Undercutting
33
Avoid Tipping
33
Never Undercut a High Bank
34
Dig with Caution
34
Operate with Caution
34
Avoid Power Lines
35
Precautions for Lightning
35
Object Handling
36
Protect against Flying Debris
36
Park Machine Safely
37
Handle Fluids Safely−Avoid Fires
37
Transport Safely
38
Practice Safe Maintenance
39
Warn Others of Service Work
40
Support Machine Properly
40
Stay Clear of Moving Parts
41
Prevent Parts from Flying
41
Avoid Injury from Attachment Falling Accident
42
Prevent Burns
42
Replace Rubber Hoses Periodically
43
Avoid High-Pressure Fluids
43
Prevent Fires
44
Evacuating in Case of Fire
46
Beware of Exhaust Fumes
46
Precautions for Welding and Grinding
47
Avoid Heating Near Pressurized Fluid Lines
48
Avoid Applying Heat to Lines Containing Flammable Fluids
48
Precautions for Handling Accumulator and Gas Damper
48
Remove Paint before Welding or Heating
49
Beware of Asbestos and Silicon Dust and Other Contamination
49
Prevent Battery Explosions
50
Service Air Conditioning System Safely
50
Handle Chemical Products Safely
51
Dispose of Waste Properly
51
Never Ride Attachment
52
Notes for Muffler Filter
52
Precautions for Communication Terminal
52
Precaution for Communication Terminal Equipment
53
Notes on Protection of Operator's Station When the Machine Rolls over
55
Safety Signs
56
Components Name
65
Getting On/Off the Machine
66
Operator's Station
67
Muffler Filter
67
Cab Features (Std. Model)
70
Multi Function Monitor
71
Default Setting
72
Basic Screen
74
How to Use Screens
74
Displaying Basic Screen
74
Hour Meter
77
Clock
77
Fuel Gauge
77
Coolant Temperature Gauge
78
Operating Status Icon Display
78
Security Functions (Optional)
79
Input Password
79
Extending Password Duration Time
80
Alarm Occurrence Screen
81
Remedy
83
Muffler Filter
87
Muffler Filter Condition Display
87
Muffler Filter Manual Regeneration Request
88
Manual Regeneration Procedure
89
Main Menu
90
Air Conditioner
91
Circulation Air Mode
91
Air Conditioner ON/OFF
91
Radio
92
Work Mode
93
Attachment Selection
93
Mail (Optional)
94
Setting Menu
96
Date and Time
97
Time Adjustment
97
Date Adjustment
99
Display Mode Setting
101
Attachment Adjustment
103
Flow Rate Adjustment
103
Priority (Arm Roll-Out)
105
Priority (Arm Roll-In)
107
Attachment Name Input
109
Auto Shut-Down
111
Auto Shut-Down: ON/OFF
111
Acting Time Setting
112
Muffler Filter Regeneration Inhibited
113
Setting Procedure
113
Password Change (Optional)
115
Sub Meter
119
Rear View Camera Monitor
121
Rear View Camera ON/OFF
121
Brightness Adjustment
123
Language Settings
125
Lists of Display Language
127
Unit Selection
128
Display Item Selection (Rear View Camera OFF)
130
Main Menu Sequence Change
132
Information Menu
134
Operation
135
Fuel Consumption
135
Breaker Operation
137
Attachment Operation
139
Travel Operation
141
Actual Operation
143
Maintenance
145
Remaining Time and Maintenance Interval
147
Monitoring
149
Switch Panel
151
Return to Previous Screen (Monitor)
152
Return to Basic Screen (Monitor)
152
Select/Confirm Switch (Monitor)
152
Temperature Control Switch/Mode Switch (Air Conditioner)
152
AUTO/OFF Switch/Fan Switch (Air Conditioner)
152
AM/FM Selector/Tuning Switch (Radio)
153
Power Switch/Volume Control Knob (Radio)
153
Engine Control Dial
153
Auto-Idle Switch
154
Travel Mode Switch
154
Power Mode Switch
155
Work Light Switch
155
Wiper/Washer Switch
156
Overhead Window Wiper and Washer Switch (Optional)
157
Numeric Keypad
157
Switch Panel (for Optional Equipment)
158
Travel Alarm Deactivation Switch
159
Swing Alarm Deactivation Switch (Optional)
159
Rear Light Switch (Optional)
159
Overload Alarm Switch (Optional)
159
Seat Heater Switch
160
Revolving Light Switch (Optional)
160
Electrical Control Main Switch (Optional)
160
Key Switch
161
Power Boost Switch
161
Horn Switch
161
Electrical Control Main Switch (Optional)
162
Cigar Lighter
164
Using Cigar Lighter
164
Using Cigar Lighter Port as External Power Source
164
Cab Light Switch
165
Installing Fire Extinguisher (Optional)
165
Pilot Control Shut-Off Lever
166
Engine Stop Switch
166
Fuse Box
167
Auto Air Conditioner
168
Features
168
Components Name
169
Controller Part Name and Function
170
Cab Heater Operation
172
Cooling Operation
173
Defroster Operation
174
Cool Head/Warm Feet Operation
174
Tips for Optimal Air Conditioner Usage
175
For Rapid Cooling
175
When Windows Become Clouded
175
Off-Season Air Conditioner Maintenance
175
AM/FM Radio Operation
176
Controls on the Radio
176
Tuning Procedure
176
Station Presetting Procedure
177
Station Auto-Presetting Procedure
178
TONE Control
179
Audio Input (Optional)
180
Side Monitor (Optional)
181
Layout
181
Monitor Operation
181
Cab Door Release Lever
182
Opening/Closing and Removing Cab Inside Window
183
Opening Upper Front Window
184
Removing and Storing Lower Front Window
185
Opening Side Windows
186
Opening/Closing Overhead Window (Std. Model)
187
Opening/Closing Overhead Window (Clear Hatch: if Equipped)
188
Emergency Exit
189
Adjusting Operator's Seat
190
Seat Height and Angle Adjustment
190
Console and Seat Fore-Aft Adjustment
190
Seat Fore-Aft Adjustment
190
Suspension Adjustment
190
Backrest Adjustment
191
Armrest Adjustment
191
Adjusting Operator's Seat (Optional)
192
Adjusting Seat Height
192
Console and Seat Fore-Aft Adjustment
192
Seat Fore-Aft Adjustment
192
Suspension Adjustment
193
Fore-Aft Position Adjustment of Seat Surface
193
Angle Adjustment of Seat Surface
193
Backrest Adjustment
193
Armrest Adjustment
193
Console Height Adjustment
194
Adjusting Procedures
194
Installation and Adjustment of Mirrors
195
Seat Belt
196
Battery Disconnect Switch
197
Switch Operation
197
Break-In
199
Observe Engine Operation Closely
199
Every 8 Hours or Daily
199
After the First 50 Hours
199
After the First 100 Hours
199
Operating the Engine
201
Inspect Machine Daily before Starting
201
Before Starting Engine
202
Starting the Engine
203
Check Instruments after Starting
207
Using Booster Batteries
208
Stopping the Engine
210
Engine Auto-Stop in Extremely Low Temperature
211
Driving the Machine
213
Drive the Machine Carefully
213
Steering the Machine Using Pedals
214
Steering the Machine Using Levers
215
Travel Mode Switch
216
Travel Alarm
216
Operating on Soft Ground
217
Raise One Track Using Boom and Arm
217
Towing Machine a Short Distance
218
Operating in Water or Mud
219
Parking the Machine on Slopes
220
Parking the Machine
220
Operating the Machine
221
Control Lever (ISO Pattern)
221
Attachment Pedal (Hydraulic Breaker) (Optional)
222
Attachment Pedal (Hydraulic Crusher) (Optional)
223
Pilot Control Shut-Off Lever
224
Warming up Operation
225
Engine Speed Control
226
Auto-Idle
227
Auto Shut-Down
229
Muffler Filter Manual Regeneration
232
Work Mode
234
Power Boost Switch
237
Power Mode
238
Operating Backhoe
239
Shovel
240
Grading Operation
241
Do Not Strike the Ground with Bucket Teeth
242
Avoid Hammer Work
242
Avoid Abusive Operation
243
Avoid Side Load the Bucket
243
Do Not Use Wide Track Shoes on Rough Ground
244
Hydraulic Breaker, Hydraulic Crusher and Quick Coupler
245
Piping for Breaker and Crusher
246
Operational Procedures for Stop Valves and Selection Valve
246
Secondary Relief Pressure Adjustment
247
Precautions for Breaker Operation
248
Change Hydraulic Oil and Replace Full-Flow Filter Element
252
Precautions for Crusher Operation
253
Attachment
256
Attachment Connection Parts
260
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
262
Shackle Hole Usage
262
Pilot Accumulator Functions
263
How to Lower Boom in Case of Emergency and When Engine Stops
264
Precautions for after Operations
265
Transporting
267
Transporting by Road
267
Loading/Unloading on a Trailer
268
Fastening Machine for Transporting
271
Unloading
271
Lifting Machine
273
Maintenance
275
Correct Maintenance and Inspection Procedures
275
Check the Hour Meter Regularly
277
Preparations for Inspection and Maintenance
280
Hood and Access Covers
281
Daily Check
283
Maintenance Guide
284
Periodic Replacement of Parts
289
Kind of Oils
290
Recommended Engine Oil
290
Greasing
293
Front Joint Pins
293
Swing Bearing
295
Swing Internal Gear
296
Engine
297
Engine Oil Level
297
Change Engine Oil
299
Replace Engine Oil Filter
299
Check and Clean Around the Engine
301
Transmission
302
Pump Transmission
302
Swing Reduction Gear
303
Travel Reduction Gear
304
Hydraulic System
306
Inspection and Maintenance of Hydraulic Equipment
306
Check Hydraulic Oil Level
310
Change Hydraulic Oil
311
Air Bleeding Procedures
313
Suction Filter Cleaning
314
Replacement of Full-Flow Filter
315
Replace Pilot Oil Filter
318
Replace Air Breather Element
319
Check Hoses and Lines
320
Fuel System
324
Recommended Fuel
324
Refueling
325
Drain Fuel Tank Sump
326
Drain Fuel Filter
327
Replace Fuel Main Filter Element
331
Replace Fuel Pre-Filter Element
333
Clean Solenoid Fuel Pump Strainer
335
Check Water Separator
337
Check Fuel Hoses
339
Air Cleaner
340
Clean and Replace Air Cleaner Element (Outer)
340
Clean or Replace the Outer Element
340
Cooling System
343
Check Coolant Level
344
Check and Adjust Fan Belt Tension
345
Change Coolant
347
Clean Radiator/Oil Cooler/Inter Cooler Core
349
Clean Oil Cooler, Radiator and Inter Cooler Front Screen
351
Clean Air Conditioner Condenser
351
Clean Fuel Oil Cooler
351
Electrical System
352
Battery
353
Replace Battery
356
Replacing Fuses
358
Miscellaneous
360
Check and Replace Bucket Teeth
360
Change Bucket
366
Convert Bucket Connection into Face Shovel
367
Adjust Bucket Linkage
368
Remove Travel Levers
369
Check and Replace Seat Belt
369
Check Windshield Fluid Level
370
Check Track Sag
371
Clean and Replace Air Conditioner Filter
375
Check Air Conditioner
378
Clean Cab Floor
380
Retighten Cylinder Head Bolt
381
Inspect and Adjust Valve Clearance
381
Measure Engine Compression Pressure
381
Check Starter and Alternator
381
Check and Replace EGR Device
381
Clean EGR Cooler
381
Check Turbocharger
381
Check Gas Damper
382
Tightening and Retightening Torque of Nuts and Bolts
382
Muffler Filter
397
Check and Clean Filter Element of Muffler Filter
397
Check and Clean Muffler Filter
397
Hydraulic Circuit and Electrical Circuit
399
Hydraulic Circuit
399
Electrical Circuit
400
Maintenance under Special Environmental Conditions
401
Maintenance under Special Environmental Conditions
402
Storage
403
Storing the Machine
403
Troubleshooting
405
Specifications
414
Zx135Us-5B
414
Working Ranges (Grouser Shoe)
414
Zx135Us-5B
415
Shoe Types and Applications
415
Zx135Us-5B
416
Bucket Types and Applications
416
Specifications
416
Working Ranges (Grouser Shoe)
418
Zx225Us-5B, 225Uslc-5B
418
Shoe Types and Applications
419
Zx225Uslc-5B
419
Bucket Types and Applications
420
Zx225Us-5B, 225Uslc-5B
420
Optional Attachments and Devices
421
Using Pad Crawler Shoe
421
Traveling and Other Cautions
422
Transporting
423
Precautions for Transporting Machines with Pad Crawler Shoes
423
Long Arm Operation
428
Blade Lever
429
Avoid Hitting Blade with Front-End Attachment
430
Blade Maintenance
431
Specifications
432
ZX135US-5B with Blade
432
Working Ranges
433
ZX135US-5B with Blade
433
Shoe Types and Applications
434
ZX135US-5B with Blade
434
Specifications
435
ZX225USLC-5B with Blade
435
Working Ranges (Grouser Shoe)
436
ZX225USLC-5B with Blade
436
Shoe Types and Applications
437
ZX225USLC-5B with Blade
437
5
Based on 1 rating
Ask a question
Give review
Questions and Answers:
Need help?
Do you have a question about the Hitachi ZAXIS 135US-5B and is the answer not in the manual?
Ask a question
Hitachi ZAXIS 135US-5B Specifications
General
Brand
Hitachi
Model
ZAXIS 135US-5B
Category
Excavators
Language
English
Related product manuals
Hitachi Zaxis 135US
41 pages
Hitachi ZAXIS 135US-6 class
532 pages
Hitachi ZAXIS 135US-3 class
31 pages
Hitachi Zaxis 135UR
41 pages
Hitachi Zaxis 130
41 pages
Hitachi ZAXIS 130H
41 pages
Hitachi ZAXIS 130-6N
497 pages
Hitachi Zaxis 130LCN
41 pages
Hitachi ZAXIS 110
31 pages
Hitachi Zaxis 160LC
41 pages
Hitachi ZAXIS 17U-2
183 pages
Hitachi ZAXIS 120-3 class
461 pages
To Next PageTo Next Page
Need help?
General
