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1981 Odyssey FL250
Honda 1981 Odyssey FL250 User Manual
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2
Table of Contents
Table of Contents
3
General Information
5
Engine Serial Number Identification
5
Frane Number Identification
5
Lift and Support Points
6
Technical Features
7
Special Tools
9
Rear Brake
10
Tire
10
Front Suspension
10
Rotor
11
Crankshaft
11
Crankcase
11
Frame and Engine
12
Belt Converter
12
Service Data
17
Required Maintenance Schedule
17
Lubrication Point
18
Standard Tolerances and Wear Limit
19
Torque Specifications
20
Overall Vehicle Dimensions
23
General Specifications
24
Engine Removal/Installation
27
Air Cleaner & Muffler
29
Air Cleaner Element Cleaning
30
Muffler and Spark Arrester Decarbonizing
30
Carburetor Disassembly/Reassembly
31
Float Chamber Disassembly/Reassembly
32
Float Height Inspection
33
Float Height Adjustment
33
Idle Speed Adjustment
33
Recoil Starter Disassembly
34
Recoil Starter Reassembly
35
Generator & Ignition System
36
Generator/Ignition System Disassembly/Reassembly
36
Rotor Removal
36
Ignition Coil Continuity Test
37
Ignition Coil Performance Test
37
Spark Plug Inspection/Cleaning
37
Stator Cable Continuity Test
38
Contact Breaker Inspection
38
Point Gap Inspection
38
Ignition Timing Static Adjustment
39
Ignition Timing Dynamic Inspection
39
Cylinder & Piston
40
Cylinder/Piston Disassembly/Reassembly
40
Wrist Pin Clip Removal
41
Piston Ring Disassembly/Removal
41
Piston Installation
41
Cylinder Head/Exhaust Port Decarbonizing
42
Piston O.D. Inspection
42
Cylinder I.D. Inspection
42
Piston Inspection
43
Piston Ring Gap Inspection
43
Piston Ring Side Clearance Inspection
43
Wrist Pin O.D. Inspection
43
Wrist Pin Hole I.D. Inspection
44
Con-Rod Small End Bearing Selection
44
Cylinder Compression Inspection
44
Bearing Selection Table
44
Crankshaft & Crankcase
45
Connecting Rod Large End Radial Clearance Inspection
47
Connecting Rod Large End Axial Clearance Inspection
47
Crankshaft Runout Inspection
48
Connecting Rod Small End I.D. Inspection
48
Con-Rod Large End Bearing Selection
48
Ball Bearing Play Inspection
49
Reduction Unit
50
Reduction Unit Reassembly
51
Ball Bearing Assembly
51
Driven Sprocket Inspection
52
Belt Converter Disassembly/Reassembly
53
Drive Pulley Dismount
54
Drive Pulley Disassembly
55
Spider Disassembly/Reassembly
56
Drive Pulley Reassembly
57
Drive Pulley Disassembly/Reassembly
58
Drive Belt Removal & Replacement
60
How Salsbury Belt Converters Work
61
Frame
63
Steering
63
Steering Wheel and Column Disassembly/Reassembly
63
Lever and Shaft Installation
64
Throttle Lever Adjustment
65
Front Suspension Removal/Installation
67
Front Shock Absorber Disassembly
68
Knuckle Installation
69
Front Hub Bearing and Oil Seal Installation
69
Tie-Rod Installation
69
Shock Absorber Spring Free Length
70
Front Arm I.D.
70
Pivot Pipe O.D.
71
King-Pin O.D.
71
Toe-In Adjustment
72
Rear Wheel Axle Removal/Installation
73
Rear Wheel Axle Bend
74
Wheel Disassembly/Reassembly
75
Tire Disassembly
75
Cold-Patch Repair
76
Rubber-Plug Repair
76
O-Ring Installation
77
Tire Inflation
77
Disc Brake
78
Brake Lever
78
Brake Drum
78
Parking Brake
78
Disc and Caliper Disassembly/Reassembly
79
Parking Brake Removal/Installation
80
Rear Brake Removal/Installation
81
Pad and Brake Arm Installation
82
Brake Arm Adjustment
82
Pad and Disc Inspection
83
Brake Drum and Lining Inspection
84
Remaining Brake Lever Effective Travel/Free Play Inspection
84
Parking Brake Lever Inspection/Adjustment
85
Brake Lever Full Travel Adjustment
85
Fuel System
86
Fuel Tank Removal/Installation
86
Fuel Pump Disassembly/Reassembly
86
Frame Parts
87
Front Body Removal/Installation
87
Seat Back and Cushion Removal/Installation
88
Rear Frame Parts Removal/Installation
89
Headlight Adjustment
90
Electrical Diagram
91
General Data
96
Front View
96
Side View
96
Rear View
96
Headlight Removal/Installation
100
Engine Mounts
102
Rear Tire
102
A.C. Generator
102
Contents
105
4
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Honda 1981 Odyssey FL250 Specifications
General
Brand
Honda
Model
1981 Odyssey FL250
Category
Offroad Vehicle
Language
English
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