Husqvarna TC 50 User Manual

Name: Husqvarna TC 50
Brand: Husqvarna
Rating: 5 (1 reviews)

137 pages

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OWNER'S MANUAL 2018

TC 50

TC 50 Mini

Art. no. 3402161en

Default Chapter4
- Table of Contents4
1 Means of Representation7
- Symbols Used7
- Formats Used7
2 Safety Advice8
- Use Definition - Intended Use8
- Misuse8
- Degrees of Risk and Symbols8
- Tampering Warning9
- Safe Operation9
- Protective Clothing10
- Work Rules10
- Environment10
- Owner's Manual10
3 Important Notes11
- Manufacturer and Implied Warranty11
- Operating and Auxiliary Substances11
- Spare Parts, Accessories11
- Service11
- Figures11
- Customer Service12
4 View of Vehicle13
- View of Vehicle, Front Left (Example)13
- View of Vehicle, Rear Right (Example)14
5 Serial Numbers15
- Chassis Number15
- Type Label15
- Engine Number15
- Fork Part Number15
- Shock Absorber Article Number16
6 Controls17
- Hand Brake Lever17
- Throttle Grip17
- Kill Switch17
- Opening Filler Cap17
- Closing the Filler Cap18
- Opening Oil Tank Cap (TC 50 Mini)18
- Closing Oil Tank Cap (TC 50 Mini)19
- Fuel Tap19
- Choke (TC 50)19
- Choke (TC 50 Mini)19
- Kick Starter20
- Foot Brake Lever20
- Plug-In Stand20
- Service Hour Counter21
7 Preparing for Use22
- Advice on First Use22
- Running in the Engine24
8 Riding Instructions25
- Checks and Maintenance Measures When Preparing for Use25
- Starting the Vehicle25
- Starting off26
- Riding26
- Applying the Brakes27
- Stopping, Parking27
- Transporting28
- Refueling28
- Filling up with Oil (TC 50 Mini)29
9 Service Schedule30
- Additional Information30
- Required Work30
- Recommended Work31
10 Tuning the Chassis32
- Checking the Basic Chassis Setting with the Rider's Weight32
- Air Suspension AER 35 (TC 50)32
- Compression Damping of the Shock Absorber (TC 50)33
- Adjusting the Low-Speed Compression Damping of the Shock Absorber (TC 50)33
- Adjusting the High-Speed Compression Damping of the Shock Absorber (TC 50)34
- Adjusting the Rebound Damping of the Shock Absorber34
- Measuring Rear Wheel Sag Unloaded36
- Checking the Static Sag of the Shock Absorber36
- Checking the Riding Sag of the Shock Absorber37
- Adjusting the Spring Pretension of the Shock Absorber37
- Adjusting the Riding Sag39
- Checking the Basic Setting of the Fork40
- Adjusting the Fork Air Pressure (TC 50)40
- Adjusting the Rebound Damping of the Fork (TC 50)41
- Handlebar Position42
- Adjusting the Handlebar Position42
- Adjusting the Seat Height43
11 Service Work on the Chassis45
- Raising the Motorcycle with a Lift Stand45
- Removing the Motorcycle from the Lift Stand45
- Bleeding the Fork Legs45
- Cleaning the Dust Boots of the Fork Legs46
- Removing the Fork Protector47
- Installing the Fork Protector47
- Removing the Fork Legs48
- Installing the Fork Legs48
- Removing the Lower Triple Clamp50
- Installing the Lower Triple Clamp50
  - Tighten Screws Guideline Screw, Top Triple Clamp52
  - Screw, Top Triple M852
  - Tighten Screws Guideline Screw, Bottom Triple Clamp52
  - Screw, Bottom M852
  - (TC 50 Mini) - Position the Fork Legs52
  - Bleeder Screws52
  - Info52
  - Guideline52
- Checking Play of Steering Head Bearing53
  - Position the Brake Caliper, and Mount and Tighten Screws53
  - Screw, Front M8X6053
- Adjusting the Steering Head Bearing Play54
- Greasing the Steering Head Bearing55
- Removing the Fuel Tank55
- Installing the Fuel Tank56
- Removing the Start Number Plate57
- Installing the Start Number Plate58
- Removing Front Fender58
- Installing Front Fender58
- Removing the Right Side Cover59
- Installing the Right Side Cover60
- Securing Right Side Cover61
- Removing the Left Side Cover61
- Installing the Left Side Cover62
- Securing Left Side Cover63
- Removing the Shock Absorber63
- Installing the Shock Absorber64
- Removing the Seat65
- Mounting the Seat65
- Removing the Air Filter66
- Installing the Air Filter66
- Cleaning the Air Filter and Air Filter Box67
- Removing the Main Silencer67
- Installing the Main Silencer68
- Changing the Glass Fiber Yarn Filling of the Main Silencer68
- Removing the Engine Sprocket Cover69
- Installing the Engine Sprocket Cover70
  - Checking the Chain for Dirt70
  - Cleaning the Chain71
  - Checking the Chain Tension71
  - Adjusting the Chain Tension72
  - Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide73
  - Adjusting the Chain Guide75
  - Checking the Frame76
  - Checking the Swingarm76
  - Checking the Routing of the Throttle Cable76
  - Checking the Rubber Grip77
  - Additionally Securing the Rubber Grip77
12 Brake System78
- Checking Play of Handbrake Lever78
- Adjusting the Play of the Hand Brake Lever78
- Adjusting the Basic Position of the Hand Brake Lever78
- Checking the Brake Discs79
- Checking the Front Brake Fluid Level80
- Adding Front Brake Fluid81
- Checking the Front Brake Linings82
- Changing the Front Brake Linings82
- Checking the Free Travel of the Foot Brake Lever85
- Adjusting the Free Travel of the Foot Brake Lever86
- Adjusting the Basic Position of the Foot Brake Lever86
- Checking the Rear Brake Fluid Level87
- Adding Rear Brake Fluid87
- Checking the Rear Brake Linings89
- Changing the Rear Brake Linings89
13 Wheels, Tires92
- Removing the Front Wheel92
- Installing the Front Wheel92
- Removing the Rear Wheel93
- Installing the Rear Wheel94
- Checking the Tire Condition95
- Checking Tire Air Pressure96
- Checking Spoke Tension96
14 Cooling System98
- Checking the Antifreeze and Coolant Level98
- Checking the Coolant Level99
- Draining the Coolant100
- Refilling with Coolant100
15 Tuning the Engine102
- Checking the Installation Position of the Throttle Grip102
- Checking the Play in the Throttle Cable102
- Adjusting the Play in the Throttle Cable103
- Carburetor - Idle (TC 50)103
- Carburetor - Idle (TC 50 Mini)104
- Carburetor - Adjusting the Idle Speed (TC 50)104
- Carburetor - Adjusting the Idle Speed (TC 50 Mini)105
- Checking the Clutch Setting106
- Removing the Clutch Cover107
- Adjusting the Clutch107
- Installing the Clutch Cover109
16 Service Work on the Engine110
- Checking Oil Level (TC 50 Mini)110
- Bleeding the Oil Pump (TC 50 Mini)110
- Checking the Gear Oil Level111
- Changing the Gear Oil112
- Adding Gear Oil113
17 Cleaning, Care115
- Cleaning the Motorcycle115
18 Storage117
- Preparing for Use after Storage118
19 Troubleshooting119
20 Technical Data122
- Engine122
- Engine Tightening Torques122
- Carburetor with Carburetor Tuning123
- TC 50 Mini123
- Capacities124
- Gear Oil124
- Coolant124
- Fuel124
- Chassis124
- Tires125
- Fork125
- TC 50 Mini125
- Shock Absorber126
- TC 50 Mini126
- Chassis Tightening Torques127
21 Substances129
22 Auxiliary Substances131
23 Standards132
24 List of Abbreviations133
- Index134

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Husqvarna TC 50 Specifications

General

Displacement	49cc
Rear Suspension	WP XACT Monoshock
Front Brake	Disc brake
Rear Brake	Disc brake
Bore/Stroke	39.5 mm / 40 mm
Starter	Kickstarter
Engine Type	Single-cylinder, 2-stroke
Cooling System	Liquid cooled
Transmission	Single Speed Automatic
Front Suspension	WP XACT 35
Fuel Capacity	2.3 liters
Front Brake Type	Disc
Rear Brake Type	Disc
Weight (without fuel)	41.5 kg
Frame	Central Tube Frame, High Strength Steel