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NVI-5001-CE-MC-M
Hypertherm NVI-5001-CE-MC-M User Manual
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Koolant Koolers N-Series
Plasma Cutter Chiller
Original
Instructions
800.968.5665
|
dimplexthermal.com
User Manual
Hypertherm,
Inc.
Part
Number:
810540
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Specifications
8
Table 1: Chiller Specifications
8
2 Important Safety Instructions
9
3 Machine Label Definitions
10
Table 2: Machine Label Definitions
10
4 Introduction
11
Rated Capacity
12
Figure 1: Plasma Cutter Chiller (Electrical Enclosure Side)
12
Table 3: Koolant Koolers Plasma Cutter Chiller Model Information
12
Figure 2: Plasma Cutter Chiller (Plumbing I/O Side)
13
5 Site Planning
14
Overall Dimensions
14
Location Considerations
14
Environmental Requirements
14
Figure 3: Chiller Overall Dimensions
14
Table 4: Chiller Operating Environmental Requirements
14
Elevation
15
Electrical Enclosure Clearance
15
Service Door Clearance
15
Air Intake and Exhaust Clearance
16
Figure 4: Chiller Air Intake and Discharge Clearances
16
Proximity to the Plasma Cutting System
17
6 Installation
17
Checking for Shipping Damage
17
Transportation
17
Unpacking from the Crate
18
Figure 5: Crated Chiller
18
Internal Access
19
From the Air Intake/Filter Side
19
From the Door Side
19
Electrical Supply Mains
20
Mains Power Requirements
20
Figure 6: Chiller Internal Access
20
Table 5: Chiller Electrical Supply Power Requirements
20
Mains Connectivity
21
Figure 7: Chiller Electrical Enclosure Side
22
Figure 8: Electrical Enclosure Bottom View (Inside Chiller)
22
Figure 9: Electrical Panel (Simplified)
23
Interlock Connections
24
Ethernet Connection
24
Plumbing Connections
24
Table 6: Chiller Plumbing Connections
24
Coolant Reservoir Filling
25
Figure 10: Chiller Plumbing & Electrical Connectivity
25
Refrigerant Filling
26
Installation Checklist
26
7 Operation
27
Pre-Startup
27
Power-Up
27
Fault Check
27
Setting the Line Power Frequency
27
Compressor Warm-Up
27
Initial Startup
28
Local Mode Start-Up
28
Table 7: Recommended Compressor Warm-Up Time
28
Hypertherm, Inc. Part Number
28
Remote Mode
29
Shutdown
29
Service
30
8 Controller
31
Navigation
31
Figure 11: Chiller's Controller
31
Alarms
32
Turning off the Buzzer
32
Viewing Active Alarms
32
Resetting Alarms
32
Main Menu
33
Chiller Status
33
Figure 12: Controller Main Menu
33
Table 8: Chiller Statuses
33
Monitoring
35
Figure 13: Monitoring, Temperatures
35
Figure 14: Monitoring, System Status
35
Figure 15: Monitoring, Condenser & Suction Data
35
Figure 16: Monitoring, Process Fluid Circuit
36
Figure 17: Monitoring, Recirculation Circuit
36
Figure 18: Monitoring, Filter Status
36
Figure 19: Monitoring, Ambient Temperature
37
Devices
38
Figure 20: Devices
38
Figure 21: Devices, Compressor Status
38
Figure 22: Devices, Process Pump Status
38
Figure 23: Devices, Recirculation Pump Status
39
Figure 24: Devices, Heater Status
39
Figure 25: Devices, Fan Status
39
Figure 26: Devices, Motorized Hot Gas, LOP Protection
40
Figure 29: Devices, I/O Module
41
Setpoints
42
Figure 30: Setpoints, Temperature
42
Figure 31: Setpoints, Plasma System Outlet Flow
42
Figure 32: Setpoints, Standby Mode
42
Maintenance & Service
43
Figure 33: Maintenance & Service, Main Menu
43
Figure 34: Maintenance & Service, about
43
Figure 35: Maintenance & Service, Contact Service
43
Figure 36: Maintenance & Service, Contact Parts
44
Figure 38: Maintenance & Service, Pump Run Time
44
Figure 40: Maintenance & Service, Alarm Log Export
45
9 Troubleshooting
46
Alarm List
46
Table 9: Alarm List
46
Inline Heater Temperature Limit Switch
50
Refrigeration High Pressure Switch
50
10 Maintenance
51
Suggested Maintenance Checklist
51
Replacing the Particulate Filter Cartridge
52
Figure 41: Chiller Internal Components (Air Filter/Intake Side)
53
Figure 42: Chiller Internal Components (Panel Side)
54
11 Chiller Data Tag
55
Figure 43: Chiller Data Tag
55
12 Factory Contact
56
Service Support Team
56
Parts Department
56
13 Revisions
57
Table 10: Manual Revisions
57
Hypertherm, Inc. Part Number
57
Appendix A (P&I Diagrams)
58
Refrigeration Schematic
58
Plumbing Schematic
59
Appendix B (Electrical Schematics)
60
Plc
61
I/O Module
62
Logic
63
Electrical Panel
64
Electrical BOM
65
Table 11: Electrical Panel Bill of Materials
65
Appendix C (Default Controller Settings)
66
Program Settings
66
Table 12: Default Program Settings
66
Sensor Calibration
67
Table 13: Default Sensor Calibration Settings
67
Alarm Settings
68
Table 14: Default Alarm Settings
68
I/O Module
69
Table 15: I/O Module Default Settings
69
Appendix D (Warranty)
70
Warranty Coverage
70
General Warranty Procedures
71
Warranty Work
71
Warranty Parts
71
Appendix E (Declaration of Conformity)
72
Appendix F (Chiller Registration)
76
Hypertherm, Inc. Part Number
77
4
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Hypertherm NVI-5001-CE-MC-M Specifications
General
Brand
Hypertherm
Model
NVI-5001-CE-MC-M
Category
Chiller
Language
English
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