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IAME Parilla Reedster 125cc User Manual

IAME Parilla Reedster 125cc
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07/11/07 MAN-052
1
OVERHAULING MANUAL
REEDSTER 125cc
versions: F1 - F2 - F3 - F4
21
/01/2009
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IAME Parilla Reedster 125cc Specifications

General IconGeneral
BrandIAME
ModelParilla Reedster 125cc
CategoryEngine
LanguageEnglish

Summary

1 - REEDSTER 125cc ENGINE DISASSEMBLY

DISCHARGING OIL FROM GEARBOX

Drain oil from the gearbox.

REMOVE THE IGNITION

Disassemble the ignition system components.

REMOVE CLUTCH

Disassemble and remove the clutch assembly.

REMOVE WATER PUMP

Remove the water pump.

REMOVE GEARS

Detach gears from the shafts.

REMOVE EXHAUST VALVE

Disassemble the exhaust valve.

REMOVE CYLINDER HEAD

Remove the cylinder head.

OPENING THE CRANKCASE

Separate the crankcase halves.

REMOVE BEARINGS (IF NECESSARY)

Remove engine bearings if required.

2 – CRANKSHAFT DISASSEMBLY / ASSEMBLY

2.1 - CRANKSHAFT DISASSEMBLY

Procedures for taking apart the crankshaft.

2.2 – CRANKSHAFT ASSEMBLY

Procedures for assembling the crankshaft.

3-REEDSTER 125cc ENGINE ASSEMBLY

BEARING AND CRANKCASE ASSEMBLY

Install bearings and assemble crankcase.

OIL SEALS, GEARS, AND WATER PUMP

Fit oil seals, assemble gears and water pump.

STARTER, GEAR COVER, AND OIL FILLING

Assemble starter, gear cover, and fill gearbox oil.

PISTON, CYLINDER, AND IGNITION ASSEMBLY

Install piston, cylinder, and ignition system.

CLUTCH, REED GROUP, EXHAUST VALVE, AND FITTING

Install clutch, reed group, exhaust valve, and fitting.

MAIN PRESCRIPTIONS

CRANKSHAFT SPECIFICATIONS AND CHECKS

Specifications and checks for the crankshaft.

PISTON MATCHING AND CON-ROD OVALIZATION

Procedures for matching pistons and con-rod checks.

MAX ALLOWED OVALIZATION OF CON-ROD BIG-END

Maximum allowable ovalization for the con-rod big-end.

OVERHAUL TOOL LIST

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