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Ingersoll-Rand
Air Compressor
7/120
Ingersoll-Rand 7/120 User Manual
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7/120,
9/1
10,
10/105,
14/85
7/170,
10/125,
14/1
15
This
manual contains
important safety information
and must be made available to
personnel who operate and
maintain this machine.
7/120 9/1
10
–>
SERIAL
No :
320001
10/105 14/85
C.C.N.
:
22191225
GB
DA
TE
:
SEPTEMBER
2003
OPERA
TION AND MAINTENANCE MANUAL
7/170 10/125 14/1
15
2
Table of Contents
Table of Contents
4
Foreword
5
Warranty
6
ISO Symbols Meaning
12
Decals
12
Safety Information
16
General Information
16
Side View
19
Dimensions
19
Compressor Data
21
Lubricating Oil Specification
21
Engine Data
22
Sound Level Data
22
Fixed Height Running Gear Data
22
Variable Height Running Gear Data
23
Wheels and Tires Data
23
Commissioning
23
Operating Instructions
24
Prior to Starting
24
Control Panel
25
Diagnostic/Auto Shutdown (Standard)
25
Wedge Diagnostic Display Panel
26
Alert/Shutdown Conditions
27
Wedge Diagnostic Display Codes
27
Engine Diagnostic Codes
28
Listing of Diagnostic Trouble Codes (Dtcs)
29
Starting the Machine
30
Push after Warm up
30
Stopping the Machine
30
Emergency Stopping
30
Decommissioning
31
Re-Starting
31
Monitoring During Operation
31
Engine Serial Number Plate
32
Fuels, Lubricants, and Coolant
32
Handing and Storing Bio–Diesel Fuel
32
Diesel Fuel Storage
32
Minimizing the Effect of Cold Weather on Diesel Engines
33
Diesel Engine Oil
33
Diesel Engine Coolant
34
Supplemental Coolant Additives
34
Coolant Drain Intervals
34
Operating in Warm Temperature Climates
34
Lubrication and Maintenance Service Interval Chart
35
Lubrication & Maintenance
36
Daily Pre–Starting Checks
36
Changing Engine Oil and Replacing Filter
36
Cleaning Crankcase Vent Tube / Replacing Fuel Filter Elements
36
Checking Belt Tensioner Spring Tension and Belt Wear
37
Checking Belt Wear
37
Checking Tensioner Spring Tension
37
Checking Engine Electrical Ground Connections
37
Replenishing Supplemental Coolant Additives between Coolant Changes
38
Bleeding the Fuel System
38
Replacing Fan and Alternator Belts
38
At Fuel Injection Pump
38
At Fuel Injection Nozzles
39
Do Not Modify Fuel System
39
Troubleshooting Engine Problems
39
Displaying of Diagnostic Trouble Codes (Dtcs)
44
Intermittent Fault Diagnostics (with Electronic Controls)
45
Engine Storage Guidelines
45
Specifications
46
Removing Engine from Long Term Storage
46
Lubrication and Maintenance Records
47
Maintenance Table
49
Routine Maintenance
51
Protective Shutdown System Maintenance
52
Scavenge Line Maintenance
52
Compressor Oil Filter Maintenance
52
Compressor Oil Separator Element Maintenance
52
Compressor Oil Cooler and Engine Radiator Maintenance
53
Air Filter Elements Maintenance
53
Cooling Fan Drive Maintenance
53
Fuel System Maintenance
53
Electrical System Maintenance
54
Pressure System Maintenance
54
Running Gear/Wheels Maintenance
54
Brakes Maintenance
54
Brake Shoe Adjustment
55
Compensator Assembly Adjustment
55
Brake Linkage Adjustment
55
Test Brake Action
55
Lubrication
56
Engine Lubricating Oil
56
Running Gear Wheel Bearings
56
Speed and Pressure Regulation Adjustment
57
Inch Fasteners
58
Metric Fasteners
59
Compressor Lubrication
60
Machine Systems Diagrams
61
Service Tools
64
Electrical Parts List
67
Fault Finding
68
Options
70
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Ingersoll-Rand 7/120 Specifications
General
Brand
Ingersoll-Rand
Model
7/120
Category
Air Compressor
Language
English
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