Name: Jabiru J230-C
Brand: Jabiru
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REVISION

Dated : May 2006

Issued By: RAS Page: 1 of 171

L:\files\Technical_manuals\J230_J430\J230.J430_Work_files\J230-C_Tech_Rev_1.doc

Print Date: 14/01/2009 4:41:00 PM

Aircraft Service Manual

Service Schedule

Inspection Schedule

Engine Instruction & Maintenance Manual

Propeller Instruction Manual

Airworthiness Limitations

- Mandatory Replacement Times

- Structural Inspection Intervals

- Structural Inspection Procedures

Default Chapter2
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1 Table of Contents4
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- Table of Figure11
- List of Tables12
2 Section 2 - Service Manual13
- List of Effective13
- General Description14
- Owner Maintenance14
  - J230-C14
- Aircraft Specifications14
- Centre of Gravity Limitations14
- Torque Values15
- Aircraft Specifications15
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- Figure 1. J230-C General Arrangement16
- Recommended Torque Values (in Fibreglass)17
- Aircraft Structure17
3 Section 3 - Ground Handling, Servicing, Lubrication & Inspection18
- Ground Handling18
- Weighing23
  - Scale Locations23
  - Procedure23
- Servicing24
- Cleaning26
- Lubrication27
  - Wheel Bearing - Mains and Nose27
- Inspection28
- Major Inspection / Replacement32
4 Section 4 - Fuselage37
- Fuselage37
- Windshield and Windows37
- Cabin Doors38
- Seats43
  - Repair43
- Upholstery43
  - Upholstery Cleaning - Flame Retardant43
- Soundproofing43
- Safety Provisions43
  - Seatbelts43
5 Section 5 - Wings and Empennage44
- Wings44
- Wing Struts49
  - Removal and Installation49
  - Repair49
- Pitot Probe49
  - Description49
  - PITOT Removal & Installation49
- Landing Light (Option)50
- Fin51
  - Removal, Installation, Inspection and Repair51
- Horizontal Stabiliser51
  - Removal and Installation51
  - Figure 10 - Landing Light Assembly51
6 Section 6 - Landing Gear and Brakes52
- Landing Gear52
- Trouble Shooting - Main Undercarriage52
- Main Gear52
- Main Wheel56
- Nose Gear63
- Nose Wheel64
- Nose Wheel Steering System68
  - Steering Centring Assembly68
  - Nose Wheel Steering Assembly68
- Brake System68
7 Section 7 - Aileron Control System75
- Aileron Control System75
- Figure 20. Aileron System Schematic76
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- Control Column77
- Control Cables79
- Ailerons79
- Control Rigging80
- Figure 22. Aileron Stops81
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8 Section 8 - Wing Flap Control System82
- Wing Flap Control System82
- Flap83
9 Section 9 - Elevator Control System90
- Elevator Control System90
- Control Column Description90
  - Removal and Installation90
- Elevator90
  - Elevator Balancing90
  - Inspection and Repair91
- Control Cable and Attachments91
  - Removal and Installation91
- Rigging91
- Figure 28. Elevator Control Assy92
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- Figure 29: Elevator Control Assy Rear93
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- Figure 30. J230 Models - Horizontal Tail & Elevator Assy94
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- Figure 31. J170 Models - Horizontal Tail & Elevator Assy95
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- Figure 32. Elevator Travel Limits96
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- Elevator Trim Control System97
10 Section 10 - Rudder Control System100
- Rudder Pedal System100
- Rudder102
  - Removal & Installation102
  - Inspection & Repair102
- Control Cable & Attachments102
- Rudder Balance102
- Rigging103
- Figure 36. Rudder System Schematic104
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- Figure 37. Rudder Installation105
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11 Section 11 - Engine & Engine Installation106
- Engine Cowls106
- Engine109
- Cooling Air Baffles111
- Engine Mount111
- Engine Fuel System111
  - Fuel System General111
  - LSA Aircraft Fuel System112
- Spark Plugs112
- Engine Controls112
- Exhaust System116
- Extreme Climatic Conditions118
12 Section 12 - Fuel System120
- Description120
- Fuel Tank122
  - Description122
  - Fuel Tank Removal & Installation122
- Fuel Vents123
- Fuel Shut-Off Valve126
  - Description126
  - Fuel Valve Removal & Installation126
- Fuel Gauges127
- Header Tank Low Level Warning (Option)130
  - Description130
  - Fuel Valve Removal & Installation130
- Fuel Filters130
- Fuel Pumps131
  - Primary Pump131
  - Secondary Pump131
13 Section 13 - Instruments & Instrument Systems132
- General132
- Instrument Panel132
- Pitot & Static Systems134
- Tachometer143
- Figure 57. Static System Test143
- Oil Pressure Gauge144
- Oil Temperature Gauge144
- Cylinder Head Temperature Gauge145
- Exhaust Gas Temperature Gauge (Option)145
- Hourmeter145
- 13.10 Magnetic Compass145
- Efis (Where Equipped)146
- Ems (Where Equipped)146
14 Section 14 - Electrical Systems147
- Electrical Power Supply System147
- Wiring Diagram147
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- Bus Bars150
  - Master Switch150
- Battery Power System150
- Starter Solenoid151
- Voltage Regulator151
- Strobe System (Option)151
- Auxiliary Power Socket151
- Electrical Load Analysis (Ela)151
- Radio Wiring Diagram (Option)151
  - Vhf Antenna Installation151
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15 Section 15 - Painting & Finishing153
- Exterior153
16 Section 16 - Placards156
- J230-C Decals156
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- Cockpit Placards General158
- Cockpit Control Decals158
- External Fuselage159
17 Section 17 - Fairings160
- Wheel Spats160
- Wing Fairings160
  - Removal and Installation160
- Repair160
18 Appendix I - Jabiru 3300 Engine161
19 Appendix II - Jabiru Engine Parts Book162
20 Appendix III - Engine Installation Manual163
21 Appendix IV - Propeller Service Manual164
- Approved Installations164
- Identification Stampings164
- Description164
- Installation165
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- To Remove Existing Propeller167
- To Assemble and Replace Propeller Assembly167
- Servicing and Repairs168
- Propeller Balancing Procedure169
22 Appendix V - Airworthiness Limitations170
- General170
- Interior Flame Retardant Maintenance Limitations170
- Composite Inspection & Maintenance170
  - External Paint / Finishing Limitations170
- Control Surface Balancing170
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- REVISION Dated : Feb 2006 Issued By: RAS Page: 4 of171
- REVISION Dated : Feb 2006 Issued By: RAS Page: 9 of171
  - Mandatory Replacement171

Jabiru J230-C User Manual

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Brand	Jabiru
Model	J230-C
Category	Aircrafts
Language	English