1 CONTENTS
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© 2018, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
IMPORTANT 3
PRODUCT IDENTIFICATION 4
GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS 6
D
URING SERVICE LIFE 6
END OF SERVICE LIFE 6
PARTS MANUAL 7
K
EY NUMBERS 7
SAFETY
HOW TO OPERATE SAFELY........................................... 9
SAFE OPERATION 9
PREPARATION 9
O
PERATION 10
ROPS 11
SAFE HANDLING OF FUELS 11
M
AINTENANCE AND STORAGE 11
WHEN YOU PUT THE MOWER ON A TRAILER 12
IMPORTANT SAFETY NOTES 13
D
ECALS
SAFETY DECALS 16
I
NSTRUCTION DECALS 18
CONTROLS
OPERATOR WORKSTATION 20
CONTROL PANEL 21
STARTER KEY SWITCH 22
T
HROTTLE CONTROL 22
PARKING BRAKES 22
TRANSPORT LOCK SWITCH 22
C
UTTER SWITCH 23
4 WHEEL DRIVE IN REVERSE DIRECTION SWITCH 23
CRUISE CONTROL SWITCH 23
D
PF SWITCH 24
AUXILARY HYDRAULIC SERVICES KIT SWITCH (OPTIONAL) 24
LIGHT SWITCH (OPTIONAL) 24
H
AZARD WARNING SWITCH (OPTIONAL) 24
ROTATING BEACON (OPTIONAL) 25
LIFT/LOWER SWITCH’S 25
I
NDICATOR LAMPS 25
WEIGHT TRANSFER BUTTON 25
VISUAL DISPLAY 26
S
TARTUP SCREEN 26
WARNING / SERVICE SCREEN 26
FIRST SCREEN 27
E
NGINE START 27
THE ENGINE WILL NOT START 27
BRIGHTNESS SELECT 28
B
RIGHTNESS ADJUST 28
TIME DISPLAY OPTION 28
MAIN MENU SELECT 28
C
LOCK SELECT 29
DATE SELECT 29
TIME SELECT 29
D
ATE FORMAT 29
SERVICE MENU 30
FAULT LOG 30
F
AULT LOG 30
FAULT LOG DETAIL 31
SERVICE MENU - TIME UNTIL SERVICE 31
T
IME UNTIL SERVICE 31
DIAGNOSTICS 32
I/
O DIAGNOSTICS 32
C
ONNECTOR J1 32
C
ONNECTOR J2 32
C
ONNECTOR J3 33
C
ONNECTOR J4 33
CONNECTOR J5 33
CONNECTOR J6 33
E
CU (ENGINE CONTROL UNIT) MONITOR (J1939) 34
SERVICE MANAGER PIN INPUT 34
ECU MONITOR INFORMATION (J1939) 34
I
NFORMATION SCREEN ONE 34
INFORMATION SCREEN TWO 35
MODE MENU 36
A
UTOMATIC / MANUAL / CREEP MODE SELECTION 36
MEASURE UNITS MENU 36
MEASURE UNITS 37
P
IN MENU 38
INPUT PIN 38
CRUISE CONTROL 38
C
RUISE SELECT 38
CROSS CUT 39
CROSS CUT ACTIVE / INACTIVE 39
V
EHICLE SPEED 39
MAXIMUM SPEED SETTINGS MENU 39
PIN CHANGE 40
N
EW PIN 40
INCLINOMETER 40
DRIVE MODES40
B
RIGHTNESS ADJUST 40
LANGUAGE MENU 41
LANGUAGE OPTION 41
W
ARNING SLOPE ANGLE SLOPE ANGLE ALERT42
WARNING SLOPE ANGLE INHIBIT LIFT42
WARNING SLOPE ANGLE INHIBIT CUT42
W
ARNING OIL-PRESSURE FAULT 43
W
ARNING CLEAR RADIATOR SCREENS 43
WARNING ENGINE FAULT 43
WARNING FOOT PEDAL FAULT 44
W
ARNING BATTERY FAULT 44
WARNING CHARGE FILTER BLOCKED 44
WARNING HYDRAULIC OIL-LEVEL LOW 44
W
ARNING SERVICE NEEDED 45
WARNING SOLENOID FAULT 45
WARNING (TST) TILT SENSOR TECHNOLOGY FAULT 45
W
ARNING MAXIMUM SLOPE ANGLE EXCEEDED 45
TRACTION PEDAL 46
STEERING TILT CONTROL 46
H
ORN 46
POWER OUTLET 46
SEAT RIGHT-SIDE ARMREST AND POD 47
P
ARKING BRAKE RELEASE VALVE 48
TOW VALVE 48
LIGHTING KIT (OPTIONAL) 48
C
AB CONTROLS 49
OPERATION
DAILY INSPECTION 50
OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM 51
PROCEDURE FOR OPERATION 52
T
O FIT THE CUTTER DECKS TO THE MACHINE 53
OPERATION OF THE MACHINE 56
HOW TO START THE ENGINE 56
H
OW TO DRIVE 57
HOW TO MOW 57
TO STOP THE ENGINE 57
T
O REMOVE A BLOCKAGE FROM CUTTING UNITS 58
TRANSPORTING ON A TRAILER 59
SLINGING AND JACKING THE MACHINE 59
M
OWING ON SLOPES 60
ADJUSTMENTS
GENERAL PRECAUTIONS 63
ENGINE FAN BELT 64
WEIGHT TRANSFER ADJUSTMENT 64
S
TEERING SHAFT ADJUSTMENT 64
AXLE STOP ADJUSTMENT 65
HEIGHT OF CUT ADJUSTMENT 66
H
EIGHT OF CUT ADJUSTMENT (FRONT DECK) 66
HEIGHT OF CUT ADJUSTMENT (WING CUTTER DECKS) 67
GENERAL INSTRUCTIONS FOR GRAMMER SEATS 68
S
EAT (GRAMMER MSG85) 69
AIR SUSPENSION SEAT (GRAMMER MSG75 -521) 70
WEIGHT ADJUSTMENT 70
F
RONT AND BACK ADJUSTMENT 70
BACKREST EXTENSION 70
LUMBAR SUPPORT (OPTIONAL)71
L
EFT HAND ARMRESTS 71
ARMREST ADJUSTMENT 71
BACKREST ADJUSTMENT 71
M
AINTENANCE 72
AIR SUSPENSION SEAT (GRAMMER MSG95 -721) 73
WEIGHT ADJUSTMENT 73
H
EIGHT ADJUSTMENT 73
ARMRESTS ADJUSTMENT (OPTION) 74
ARMREST (OPTION) 74
B
ACKREST ADJUSTMENT (OPTION) 74
LUMBER SUPPORT (OPTION) 74
B
ACKREST ADJUSTMENT (OPTION) 74
F
ORE / AFT ADJUSTMENT (OPTION) 75
M
ULTIFUNCTION ARMREST (OPTION) 75
L
UBRICATION AND MAINTENANCE
MAINTENANCE 76
MAINTENANCE AND LUBRICATION CHARTS 78
G
ENERAL PRECAUTIONS82
ENGINE 82
ENGINE LUBRICATION 83
E
NGINE COOLANT 84
HYDRAULIC SYSTEM 86
HYDRAULIC FILTER 87
H
YDRAULIC TEST PORTS 88
FUEL 89
FUEL SYSTEM 90
A
IR CLEANER 91
BATTERY 92
CHARGE THE BATTERY93
E
NGINE EXHAUST93
DIESEL PARTICULATE FILTER 94
HYDRAULIC HOSES95
T
YRES 96
WHEEL MOUNTING PROCEDURE 96
BLADE CHANGE 97
I
NSPECTING BLADES 98
SHARPENING BLADES 98
FOLDING ROPS 99
C
ARE AND CLEANING 100
MOWER STORAGE 101
LUBRICATION OF CUTTING UNIT................................. 102
P
ROBLEM SOLVING
ENGINE PROBLEM DIAGNOSTICS 104
Q
UALITY OF CUT PROBLEM SOLVING 106
T
HE STEP CUT 107
SCALPING 108
STRAGGLERS 109
S
TREAKS 110
WINDROWING 111
MISMATCHED CUTTER DECKS 112
F
USES AND RELAYS
FUSE AND RELAY/COMPONENT IDENTIFICATION 114
S
PECIFICATIONS
ENGINE SPECIFICATION 117
D
IMENSIONS & WEIGHTS (ROPS MACHINE) 118
DIMENSIONS & WEIGHTS (CAB MACHINE)120
MACHINE SPECIFICATION 122
V
IBRATION 123
NOISE 124
SLOPES 124
C
UTTING PERFORMANCE 124
CUTTER DECK SPECIFICATION125
RECOMMENDED LUBRICANTS 126
A
CCESSORIES 126
CERTIFICATES OF CONFORMITY 127
G
UARANTEE
WARRANTY 132
SERVICE132