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jcb
Compact Loader
540-170
jcb 540-170 Service Manual
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Section 1-3 - Ge
neral Information
Machine Identification
Component Identification Plates
1-3-6
1-3-6
9803/3750-05 (1-02-01)
T
ransmission Identification Numbers
The transmission components have a serial numbe
r
stamped on a data plate
A
as shown.
A710840-C1
Fig 3. Front Ax
le
A710830-C1
Fig 4. Rear Axle
263370-C1
Fig 5. PS750 Power
shif
t T
ransm
ission
A401030-C2
Fig 6. PS760 Power
shif
t T
ransm
ission
ProCarManuals.com
29
31
Table of Contents
Section 1 - General Information
5
Default Chapter
5
Table of Contents
5
Applications
7
Contents
7
Introduction
7
Tables
8
Ref 5AF 5AG
10
Use
19
Introduction
19
Scope
20
Format
21
Left and Right Sides
22
Hydraulic Schematic Codes
23
Electrical Device Codes
24
Machine Identification
25
Introduction
25
Related Topics
26
Machine Identification
26
Machine Identification Plate
27
Component Identification Plates
29
Torque Settings
33
Introduction
33
Zinc Plated Fasteners and Dacromet Fasteners
34
Hydraulic Connections
38
Torque Settings
38
Positional Type' Hydraulic Adaptors
42
Service Tools
43
Introduction
43
Numerical List
44
Service Tools
44
Tool Detail Reference
47
Rivet Nuts
65
Slide Hammer Kit
67
Service Consumables
69
Introduction
69
Sealing and Retaining Compounds
70
Service Consumables
70
Fuel
71
Introduction
71
Related Topics
72
Acceptable and Unacceptable Fuels
73
Stall Speed Combinations
79
Introduction
79
Related Topics
80
Stall Speed Combinations
80
Specifications
81
Section 2 - Care and Safety
85
Contents
86
Safety Notices
86
Introduction
86
Important Information
87
Safety Check List
88
Use
93
Safety Labels
101
General Procedures
102
Introduction
102
Related Topics
103
Parking the Machine and Making It Safe
104
Boom Safety Strut
105
Venting Hydraulic Pressure
108
Connecting/Disconnecting Hydraulic Hoses
109
Quick Release Couplings
110
Hydraulic Contamination
112
Battery Disconnection/Connection
114
Removing and Replacing Components
115
Battery Charging System Precautions
116
Hydraulic Rams
117
Section 3 - Routine Maintenance
122
Introduction
124
Contents
124
Health and Safety
124
Service Schedules - Machines with SD and SF Engines
128
Related Topics
128
Introduction
129
Pre-Start Cold Checks, Service Points and Fluid Levels
130
Functional Test and Final Inspection
134
Service Schedules - Machines with SE Engines
136
Related Topics
136
Introduction
137
Fluids, Lubricants and Capacities
144
Related Topics
144
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jcb 540-170 Specifications
General
Brand
jcb
Model
540-170
Category
Compact Loader
Language
English
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