Contents
iv iv
Page No.Contents
Checking for Damage ................................................................................ 130
Check the Machine Body and Structure ............................................... 130
Check the Seat and Seat Belt .............................................................. 130
Daily Checking ........................................................................................... 131
Greasing .................................................................................................... 134
General Notes ...................................................................................... 134
Slew Ring Bearing ................................................................................ 134
Slew Ring Teeth and Slew Pinion ......................................................... 134
Greasing Points .................................................................................... 135
Electrical System ....................................................................................... 137
Battery .................................................................................................. 137
Jump-Starting the Engine ..................................................................... 139
Fuses (JS200 & JS140) .......................
................................................ 140
Fuses (JS205) ......................................
................................................ 142
Bolt and Nut Torque Specifications ............................................................ 145
JS140, JS200 & JS205 ........................................................................ 145
Engine ....................................................................................................... 149
Checking the Oil Level .........................
................................................ 149
Changing the Oil and Filter ................................................................... 149
Changing the Outer Air Filter Element .................................................151
Changing the Inner Air Filter Element .................................................. 152
Checking the Fan Belt Tension .............
................................................ 153
Checking the Coolant Level ................................................................. 153
Cleaning the Radiator and Oil Cooler ...
................................................ 154
Changing The Coolant ......................................................................... 154
Fuel System ............................................................................................... 155
Introduction ........................................................................................... 155
Filling the Tank and Fuel Level Checking ....
......................................... 155
Petrol .................................................................................................... 156
Changing the Fuel Filter Elements ....
................................................... 157
Draining Fuel Tank Impurities ............................................................... 157
Draining the Water Separator ...............
................................................ 158
Cleaning the Water Separator ..............
................................................ 158
Bleeding the Fuel System .................................................................... 159
Hydraulic System ....................................
................................................... 160
Checking the Fluid Level ...................................................................... 160
Releasing Tank Pressure .....................
................................................ 161
Releasing the Hydraulic Pressure ........
................................................ 161
Topping-up Fluid Level ......................................................................... 162
Changing the Fluid ............................................................................... 162
Draining Water and Sediment from the Hydraulic Tank ........................ 163
Cleaning/Changing the Suction Strainer .............................................. 164
Changing the Return Filter ................................................................... 164
Changing the Plexus Filter ................................................................... 165
Changing the Air Breather Element ...................................................... 166
Changing the Pilot Oil Filter .................................................................. 167
Changing the Breaker In-line Filter ....................................................... 168
Changing the Drain Line Filter .............................................................. 168
Air Bleeding Procedures ....................................................................... 169
Slew Gearbox ............................................................................................ 171
Checking the Slew Gearbox Oil Level .................................................. 171
Changing the Slew Gearbox Oil Level ................................................. 171
Tracks and Running Gear ......................................................................... 172
Tracks ................................................................................................... 172
Running Gear ....................................................................................... 174
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