Contents
iii iii
Page No.Contents
Storage of the Machine ............................................................................. 110
Introduction ........................................................................................... 110
Storage Area ........................................................................................ 110
Prepare the Machine for Storage ......................................................... 110
Put the Machine into Storage ............................................................... 110
During Storage ..................................................................................... 110
Take the Machine Out of Storage ......................................................... 111
Routine Maintenance
Service Requirements ............................................................................... 113
Introduction ........................................................................................... 113
Owner/Operator Support ...................................................................... 113
Service/Maintenance Agreements ....................................................... 113
Initial Service and Inspection ................................................................ 113
Fit for Purpose Tests for Lifting Equipment ........................................... 114
Obtaining Replacement Parts ............................................................... 114
Health and Safety ...................................................................................... 115
Lubricants ............................................................................................. 115
Battery .................................................................................................. 117
Service Schedules ..................................................................................... 119
Introduction ........................................................................................... 119
How to Use the Service Schedules ...................................................... 119
Calendar Equivalents ........................................................................... 119
Pre-start Cold Checks, Service Points and Fluid Levels ......................120
Functional Test and Final Inspection ....................................................124
Fluids, Lubricants and Capacities ..............................................................126
Specifications .......................................................................................126
Fuels .....................................................................................................127
Coolant Mixtures ..................................................................................129
Tools ..........................................................................................................130
Tool Locations ......................................................................................130
Carrying Tools onto the Machine ..........................................................130
Prepare the Machine for Maintenance ......................................................131
Introduction ...........................................................................................131
How to Make the Machine Safe (Boom Lowered) ................................132
How to Make the Machine Safe (Boom Lifted) .....................................132
Cleaning the Machine ................................................................................133
Introduction ...........................................................................................133
Preparing the Machine for Cleaning .....................................................133
Checking for Damage ................................................................................134
Check the Machine Body and Structure ...............................................134
Check the Seat and Seat Belt ..............................................................134
Check the Hydraulic Hoses and Fittings ..............................................134
Check the Electrical Circuits .................................................................134
Check the Tyres ...................................................................................135
Checking the ROPS/FOPS Structure ...................................................135
Greasing ....................................................................................................136
Introduction ...........................................................................................136
Preparing the Machine for Greasing ....................................................136
Boom Pivot Pins ...................................................................................137
Centre Pivot and Steering Ram ............................................................138
Inner and Outer Booms ........................................................................138
Driveshaft Joints ...................................................................................139
Access Panels ...........................................................................................140
Engine Cover ........................................................................................140
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