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IP-100A
JUKI IP-100A User Manual
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E-No.03
40012702
R
INSTRUCTION MANUAL
Computer-controlled, Direct-drive,
High-speed, 1-needle, Lockstitch,
Zigzag Stitching Machine
NOTE :
Read safety instructions carefully and understand them before using.
Retain this Instruction Manual for future reference.
LZ-2290A
/ IP-100 / SC-915
2
Table of Contents
Default Chapter
1
Instruction Manual
1
Important Safety Instructions
3
For Safe Operation
4
Table of Contents
6
1 Name of each Component
7
2 Specifications
8
Specifications of the Machine Head
8
Specifications of the Electrical Box
8
3 Stitch Pattern Table
9
4 Installation
10
Installation of the Sewing Machine Head
10
Removing the Needle Bar Stopper
11
Attaching the Knee-Lifter
11
Adjusting the Height of the Knee Lifter
11
Installing the Electrical Box
12
Connecting the Power Switch Cord
12
Installing the Operation Panel (IP-100)
12
Connecting the Cords
13
Preparation of Wiring
13
Connecting the Connectors
14
Attaching the Connecting Rod
17
Adjustment of the Pedal
17
Installing the Thread Stand
18
Installing the Bird's Nest Prevention (CB) Type Sewing Machine
18
Lubrication (LZ-2290A-SS • A-SU (-7))
19
Test Run
20
Turn on the Power
20
How to Operate the Pedal
20
5 Preparation before Sewing
21
Inserting the Needle
21
Removing the Bobbin Case
21
Winding the Bobbin Thread
21
Placing the Bobbin Case and the Bobbin
22
Threading the Machine Head
23
Adjusting the Stitch Length
23
Adjusting the Condensation Stitching
23
6 How to Use the Operation Panel
24
Names and Functions of the Respective Sections
24
Before Setting the Pattern
26
Limitation of the Max. Zigzag Width
26
Setting the Reference of Stitch Base Line
28
Basic Screen
29
List of the Display Pictographs of each Screen
30
Setting the Sewing Pattern
41
Selecting the Zigzag Pattern
41
Setting of the Sewing Shape
43
Standard Zigzag, 2-Step Zigzag and 3-Step Zigzag Stitch
43
Scallop Stitching
44
Blind Stitch Sewing
46
Custom Pattern Stitching
47
Reverse Feed Stitching
48
Standard Condensation
49
2-Point Condensation
50
Condensation Custom
52
Comparision Table of the Reverse Stitch of each Shape
53
Selection of the Kind of Stitching
54
Overlapped Stitching
54
Programmed Stitching
54
Custom Pattern
56
Custom Pattern Setting
56
New Creation of the Custom Pattern
57
Custom Pattern Edit
58
Registration, Copy and Deletion of the Custom Pattern
58
Condensation Custom
60
Condensation Custom Setting
60
Condensation Custom Edit
61
Pattern Stitching
62
Setting the Pattern Stitching
62
Registering the Pattern Stitching
63
Copy and Deletion of the Pattern Stitching
64
Continuous Stitching
65
New Creation of the Continuous Stitching
66
Continuous Stitching Edit
66
Copy and Deletion of the Continuous Stitching
68
Cycle Stitching
69
New Creation of the Cycle Stitching
69
Cycle Stitching Edit
69
Copy and Deletion of the Cycle Stitching
71
Teaching
72
Performing the Programmed Stitching Using the Cycle Stitching
73
Counter
73
Thread Trimming Counter
73
Bobbin Thread Counter
73
Information
74
Sewing Common Data
75
Limiting Procedure of Max. Zigzag Width Limitation
75
Max.zigzag Width Limitation Value
75
Mirror Function Setting
75
Reference of Stitch Base Line
75
Counter Function
76
Key Lock
76
Position of the Stitch Base Line of Condensation Custom
76
Selection of Max. Zigzag Width Limitation Display When the Power Is Turned on
76
Sewing Management Information
77
Communication Mode
80
Setting for Functions
84
How to Change over to the Function Setting Mode
84
Function Setting List
87
Detailed Explanation of Selection of Functions
91
External Interface
97
Smart Media Slot
97
RS-232C Port
97
General Input Port (Production Control Switch Connecting Connector)
97
7 Sewing
98
Adjusting the Thread Tension
98
Adjusting the Pressure of the Presser Foot
99
One-Touch Type Reverse Feed Stitching Mechanism
99
Hand Switch
101
8 Standard Adjustment
102
Adjusting the Amount of Oil in the Hook
102
A-Su (-7))
102
Adjusting the Amount of Lubricating to Face Plate Section (LZ-2290A-SS•A-SU(-7))
102
Adjusting the Height of the Presser Bar
103
Adjusting the Micro-Lifting Mechanism of the Presser Foot
103
Height and Inclination of the Feed Dog
104
Hook Adjusting Mode
105
Attaching / Removing the Hook
106
Adjusting Height of the Needle Bar
107
Adjusting the Needle-To-Hook Timing and the Needle Guard
107
Adjusting the Stop Position of the Needle
108
Adjusting the Thread Trimmer
108
Adjusting the Needle Thread Feeding Device (Thread Trimmer Type Only)
109
Adjusting the Bird's Nest Prevention (CB) Type Wiper
110
Replacing Procedure of the Bird's Nest Prevention (CB) Type Presser Knife
111
9 Maintenance
112
Replacing the Power Fuse
112
Power Voltage Changeover Procedure (Power Voltage Setting Procedure)
113
Adjusting the Contrast of the Operation Panel Display
114
Draining (Bird's Nest Prevention (CB) Type Only)
114
Cleaning the Dust Bag (Bird's Nest Prevention (CB) Type Only)
114
Cleaning the Cooling Fan
115
Cleaning the Hook Section
115
Cleaning the Rear Cover of the Control Box
115
Cleaning the Operation Panel Screen
115
Replacing Procedure of the Hook Shaft Oil Wick
116
10 At a Time Like this
117
11 Error Display
118
Error Code List (Error Display in Panel)
119
Warning List
121
12 Troubles and Corrective Measures
122
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JUKI IP-100A Specifications
General
Brand
JUKI
Model
IP-100A
Category
Sewing Machine
Language
English
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