Name: Jungheinrich DFG 425s
Brand: Jungheinrich
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DFG/TFG 425s / 435s

10.07-

Operating Instructions

51077936 ► 51209061

01.09 ► 03.13

Table of Contents8
A Correct Use and Application12
General12
Correct Application12
Approved Application Conditions13
Proprietor Responsibilities14
Adding Attachments And/Or Optional Equipment14
B Truck Description16
Application16
Truck Models and Rated Capacity16
Assemblies and Functional Description17
Travel Direction Definition17
Assembly Overview18
Functional Description19
Technical Specifications21
Performance Data21
Dimensions23
Weights25
Mast Versions26
Tyre Type28
Engine Data28
Norms29
Conditions of Use29
Electrical Requirements30
Identification Points and Data Plates31
Data Plate33
Truck Capacity Plate34
Attachment Capacity Plate35
Stability35
C Transport and Commissioning36
Transport36
Loading the Truck36
Centre of Gravity of the Truck36
Lifting the Truck by Crane37
Loading with Another Industrial Truck38
Securing the Truck During Transport39
Using the Truck for the First Time40
D Fuelling the Truck42
General42
Safety Regulations for Handling Diesel Fuel and LPG42
LPG System Relief Valve44
Adding Diesel45
Fuelling45
Fuelling with Fuel Containers47
LPG Containers48
LPG Bottles48
Liquid Gas Tank51
Fuel Level Indicator52
Display Unit52
Level Indicator for LPG Bottles (O)52
E Operation54
Safety Regulations for the Operation of the Forklift Truck54
Displays and Controls56
Control Panel with Display Unit59
Control Panel Buttons62
Display65
Preparing the Truck for Operation66
Checks and Operations to be Performed before Starting Daily Operation66
Entry and Exit68
Trucks with Reduced Headroom (O)68
Setting up the Operator Position69
Seat Belt74
Industrial Truck Operation75
Safety Regulations for Truck Operation75
Preparing the Truck for Operation77
Starting Procedure for the DFG78
Starting Procedure for the TFG79
Parking the Truck Securely80
Emergency Disconnect81
Travel82
Steering84
Brakes84
Setting the Time88
Adjusting the Forks89
Replacing the Forks90
Lifting, Transporting and Depositing Loads91
Operating the Lift Mechanism and Integrated Attachments93
Safety Instructions for Operating Additional Attachments99
Operating Additional Attachments for the SOLO-PILOT102
Operating Additional Attachments for the MULTI-PILOT104
Fitting Additional Attachments106
Towing Trailers109
Optional Equipment111
Keypad (Cancode) (O)111
Assistance Systems130
Steel Cab132
Sliding Windows132
Gate133
Panel Door134
Operator Position Extension134
Heating and Air Conditioning System135
Driver's Seat Heating / Backrest Extension138
Removable Load Backrest139
Lift Cutout Override139
Sideshifter Centre Position140
Fire Extinguisher140
Tilt Angle Display140
Rockinger Coupling with Hand Lever or Remote Control141
Camera System142
Optional Equipment for Working in Dusty Environments143
Roof Window Wiper143
Control Layout "N144
Troubleshooting145
Operating the Truck Without Its Own Drive System150
F Industrial Truck Maintenance154
Operational Safety and Environmental Protection154
Maintenance Safety Regulations155
Working on the Electrical System156
Consumables and Used Parts156
Wheels156
Lift Chains157
Hydraulic System157
Working in the Vicinity of the Engine158
Lubricants and Lubrication Schedule159
Handling Consumables Safely159
Lubrication Schedule161
Consumables162
Maintenance and Repairs164
Preparing the Truck for Maintenance and Repairs164
Lifting and Jacking up the Truck Safely165
Opening the Rear Panel165
Unlocking the Engine Bonnet166
Opening the Engine Cover167
Replacing Wheels169
Checking the Wheel Attachments171
Hydraulic System172
Engine Maintenance175
Checking Electrical Fuses189
Cleaning195
Starter Battery197
Exhaust System198
Restoring the Truck to Service after Maintenance and Repairs199
Decommissioning the Industrial Truck200
Prior to Decommissioning201
During Decommissioning201
Restoring the Truck to Service after Decommissioning202
Safety Tests to be Performed at Intervals and after Unusual Incidents203
Final De-Commissioning, Disposal204
Human Vibration Measurement204
Servicing and Inspection205
Maintenance Checklist DFG206
Operating Company206
Customer Service209
Maintenance Checklist TFG218
Operating Company218
Customer Service221

Jungheinrich DFG 425s User Manual

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Jungheinrich DFG 425s Specifications

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Brand	Jungheinrich
Model	DFG 425s
Category	Forklifts
Language	English