Name: Jungheinrich EJE 120
Brand: Jungheinrich
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EJE 114 / 116 / 118 / 120

04.17

Operating instructions

51564109

07.21

en-GB

EJE 114

EJE 116

EJE 118

EJE 120

Table of Contents7
A Correct Use and Application11
General11
Correct Application11
Approved Application Conditions12
Application Area12
Instructions for Trucks with Lithium-Ion Batteries13
Internal Operation Combined with Brief External or Cold Store Operation (T)14
Internal Operation in Cold Stores with Cold Store Equipment (O)16
Proprietor Responsibilities17
Adding Attachments And/Or Accessories17
Removal of Components17
Wind Loads17
B Truck Description19
Application19
Travel Direction Definition20
Assemblies and Functional Description21
Assembly Overview21
Protective and Safety Equipment22
Functional Description23
Hourmeter24
Explanation of Travel Programs24
Technical Specifications25
Performance Data25
Gradeability25
Engine Data25
Dimensions26
Weights29
Tyre Type29
Norms30
Specifications According to RED Guideline (Radio Equipment Directive) for Radio Units31
Identification Points and Data Plates32
Indication Points32
Data Plate33
Truck Capacity Plate33
C Transport and Commissioning35
Lifting by Crane35
Transport37
Using the Truck for the First Time38
D Battery - Servicing, Recharging, Replacement39
Notes on Battery Technologies39
Replaceable Lead-Acid and Lithium-Ion Batteries40
Safety Instructions for Handling Lead-Acid Batteries40
Battery Types42
Exposing the Battery44
Battery Removal and Installation45
Charging the Battery51
Integrated Modular Lithium-Ion Battery61
Notes on Lithium-Ion Batteries61
Safety Regulations for Handling Lithium-Ion Batteries62
Battery Types66
Battery Data Plate67
Usability as a Function of the Battery Temperature69
Exposing the Battery69
Charging the Battery69
E Operation75
Safety Regulations for the Operation of Forklift Trucks75
Displays and Controls76
Charge Status Indicator79
Battery Discharge Monitor79
Starting up the Truck80
Checks and Operations to be Performed before Starting Daily Operation80
Preparing the Truck for Operation81
Checks and Operations to be Carried out When the Truck Is Operational83
Parking the Truck Securely84
Industrial Truck Operation86
Safety Regulations for Truck Operation86
Emergency Disconnect89
Automatic Braking90
Travel91
Changing Direction During Travel92
Slow Travel93
Steering93
Brakes94
Lifting, Transporting and Depositing Loads95
Troubleshooting100
Truck Does Not Start100
Load Cannot be Lifted100
Lithium-Ion Battery Fault101
Operating the Truck Without Its Own Drive System103
Optional Equipment104
Display Unit (2 Inch Display)104
Emergency Operation with Service Key GF60 (O)109
Keyless Access System111
General Information about the Use of Keyless Access Systems112
Commissioning the Keypad and the Transponder Reader112
Using the Display115
Using the Keypad120
Operating the Transponder Reader125
Fleet Management System130
Parameters130
Truck Maintenance131
Spare Parts131
Operational Safety and Environmental Protection131
Maintenance Safety Regulations133
Working on the Electrical System133
Consumables and Used Parts134
Wheels134
Hydraulic System134
Lubricants and Lubrication Schedule136
Handling Consumables Safely136
Lubrication Schedule138
Consumables139
Maintenance and Repairs140
Preparing the Truck for Maintenance and Repairs140
Lifting and Jacking up the Truck Safely140
Front Panel Disassembly and Assembly141
Cleaning142
Check Wheel Attachment and Wear144
Checking the Hydraulic Oil Level145
Check the Distance of the Fixed Support Wheels146
Checking Electrical Fuses147
Restoring the Truck to Service after Maintenance and Repairs148
Decommissioning the Industrial Truck149
Prior to Decommissioning149
Action to be Taken During Decommissioning149
Restoring the Truck to Service after Decommissioning150
Safety Tests to be Performed at Intervals and after Unusual Incidents150
Final De-Commissioning, Disposal150
Maintenance, Inspection and Changing of Maintenance Parts Requiring Replacement151
Maintenance Contents EJE 114/ 116/118/ 120/ 120US152
Owner152
Customer Service153
Maintenance Contents EJE 114 Li-Ion EJE 116 Liion EJE 118 Li-Ion159
Owner159
Customer Service160

Brand	Jungheinrich
Model	EJE 120
Category	Forklifts
Language	English

Jungheinrich EJE 120 User Manual

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Jungheinrich EJE 120 Specifications

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