R1040 MAINTENANCE MANUAL
Page 1 of 48
Index
Sr.
No.
Topic Page
Nos
1 General 2
1.1 Service and Maintenance 2
1.2 Maintenance and Repairs 2
1.3 Safety 2
2 Engine details 2
2.1 Engine Name Plate 2
2.2 Engine illustrations 3
2.3 Engine lifting device 4
2.4
Lube oil system
5 – 8
2.5
Fuel supply system
9-10
2.6 Cooling System 11
2.7 Electrical System 12
3 Engine operation
3.1 Commissioning 13-16
3.2 Starting 16
3.3 Stopping 17
3.4 Operating conditions 18
3.5 Running-in period 19
4 Routine Maintenance 20
4.1 Maintenance Schedule 20
4.2 Top Overhaul and Major Overhaul Periods 21
5 Service and Maintenance 21
5.1 Maintenance of Lubrication system 21 - 27
5.2
Maintenance
of
Fuel
System
28
5.3
Maintenance
of
Cooling
System
29-30
5.4
Maintenance of Dry type air cleaner
31-34
5.5 Belt drives 35
5.6
Adjustments
36
5.7
Maintenance of Electrical Equipment
37
5.8
Checking of Fasteners
37
6
Troubleshooting and Remedial measures
38
6.1
Troubleshooting
38
6.2
Useful tips for Turbocharger
40
6.3
Periodical Inspection of Turbocharger for Generating set application
41
6.4
Recommendation for Turbocharger operation and maintenance
41
7
Instruction Manual for Electronic Governor
42
8
Engine preservation
43
8.1
Recommended Preservatives
43
8.2
Preservation Procedure
43
8.3
Commissioning
of
Preserved
Engine
44
9
Tightening Torque, Settings
45
9.1
Tightening Torque
45
9.2
Settings
46
10
Fuel timing
47
To Next Page
Need help?
General
