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15CCFOZ

Kohler 15CCFOZ Service Manual

Name: Kohler 15CCFOZ
Brand: Kohler
Rating: 4 (1 reviews)

140 pages

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Service Manual

Commercial & Recreational Mobile

Generator Sets

Models:

15CCO

15CCFO

15CCOZ

15CCFOZ

20CCO

20CCFO

20CCOZ

20CCFOZ

TP-5606 6/02a

Table of Contents3
Subject Page4
Safety Precautions and Instructions5
Routine Service Parts10
Section 1. Specifications11
Introduction11
- General Specifications11
- Engine12
- Generator13
- Generator Models 15/20 Kw13
Section 2. Operation21
Prestart Checklist21
- Exercising the Generator21
Controller (Single Phase)22
Controller (Three Phase)22
Preheat Feature23
Starting Procedure23
Stopping Procedure23
Fault Shutdowns24
- Low Oil Pressure Shutdown Switch24
- High Water Temperature Shutdown Switch24
Circuit Protection25
Accessories26
Remote Panels (Optional)27
Section 3. Scheduled Maintenance31
General31
Lubrication System33
- Oil Selection33
- Oil Check33
- Oil Change34
- Oil Filter35
Fuel System36
- Specification36
- Fuel Filter36
- Bleeding the Fuel System37
- Fuel Solenoid38
Air Cleaner Service39
Governor40
Cooling System41
- Cooling System Description41
Cooling System Servicing44
- Clean Radiator Fins/Inspect Hoses44
- Change Coolant44
- Check Coolant Level44
Battery Charging45
- Belt Tension45
Battery46
- Cleaning47
- Checking Electrolyte Level47
- Checking Specific Gravity48
Engine Cylinder Head49
- Valve Clearance49
- Head Bolt Torque49
Wattage Requirements50
Generator Service51
- General51
Storage Procedure51
Section 4. General Troubleshooting53
Section 5. Controller Troubleshooting69
Single-Phase Generator Sequence of Operation69
- Starting69
- Running70
- Stopping71
- Automatic Safety Shutdowns72
Three-Phase Generator Sequence of Operation73
- Starting73
- Running74
- Stopping75
- Automatic Safety Shutdowns76
Section 6. Generator/Controller Troubleshooting77
Controller Circuit Board77
Section 7. Component Testing and Adjustment83
Separate Excitation83
Powerboostä IIIE Voltage Regulator86
- Powerboostä IIIE Voltage Regulator Test Procedure87
- Powerboostä IIIE Voltage Regulator Adjustment88
Powerboostä V Voltage Regulator90
- Powerboostä V Voltage Regulator Test Procedure91
- Powerboostä V Voltage Regulator Adjustment92
- Adjustment Procedure93
Controller Circuit Board94
Engine/Generator Components96
Rotor100
- Single-Phase Rotor Tests100
- Three-Phase Rotor Tests100
Stator101
- Checking Single-Phase Stator Continuity and Resistance101
- Checking Three-Phase Stator Continuity and Resistance103
Exciter Field104
Exciter Armature105
Fuel Solenoid107
Remote Start Panels (Optional)108
- Sender Tests108
- Panel Tests108
Section 8. Disassembly/Reassembly111
Single-Phase Generator Disassembly111
Single-Phase Generator Brushes115
Single-Phase Generator Slip Ring115
Single-Phase Generator Reassembly116
Three-Phase Generator Disassembly117
Reassembly121
Section 9. Wiring Diagrams123
- Twelve-Lead (Three-Phase) Generator Sets127
Appendix A Abbreviations131
Appendix B. Common Hardware Applications133
Guidelines133
Appendix C General Torque Specifications134
Appendix D Common Hardware Identification135
Appendix E Common Hardware List136

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Kohler 15CCFOZ Specifications

General

Brand	Kohler
Model	15CCFOZ
Category	Inverter
Language	English

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