1.11
Section 1
Safety and General Information
1
Ignition (Cont'd)
Spark Plug Torque .................................................................... 24.4-29.8 N·m (18-22 ft. lb.)
Ignition Module Air Gap ............................................................ 0.200/0.300 mm (0.0078/0.0118 in.)
Ignition Module Fastener Torque .............................................. 6.2 N·m (55 in. lb.) Into new as-cast hole
4.0 N·m (35 in. lb.) Into used hole
Muffl er
Muffl er Retaining Nuts .............................................................. 24.4 N·m (216 in. lb.)
Oil Filter/Oil Pan
Oil Filter Torque ........................................................................ 10.4-12.7 N·m (90-110 in. lb.)
Oil Filter Drain Plug (1/8" NPT) Torque..................................... 7.3-9.0 N·m (65-80 in. lb.)
Oil Pan Fastener Torque ........................................................... 24.4 N·m (216 in. lb.)
Oil Sentry
™
Pressure Switch Torque ......................................... 6.8 N·m (60 in. lb.)
Oil Pump Cover Fastener Torque ............................................. 6.2 N·m (55 in. lb.) Into new as-cast hole
4.0 N·m (35 in. lb.) Into used hole
Piston, Piston Rings, and Piston Pin
Piston-to-Piston Pin (selective fi t) ............................................. 0.006/0.017 mm (0.0002/0.0007 in.)
Piston Pin Bore I.D.
New .................................................................................... 19.006/19.012 mm (0.7483/0.7485 in.)
Max. Wear Limit ................................................................. 19.025 mm (0.7490 in.)
Piston Pin O.D.
New .................................................................................... 18.995/19.000 mm (0.7478/0.7480 in.)
Max. Wear Limit ................................................................. 18.994 mm (0.74779 in.)
Top Compression Ring-to-Groove Side Clearance
CV11-14, CV460-465 ......................................................... 0.034/0.100 mm (0.0013/0.0039 in.)
CV15, CV16, CV490-495 ................................................... 0.060/0.105 mm (0.0023/0.0041 in.)
Middle Compression Ring-to-Groove Side Clearance
CV11-14, CV460-465 ......................................................... 0.040/0.080 mm (0.0016/0.0032 in.)
CV15, CV16, CV490-495 ................................................... 0.040/0.085 mm (0.0015/0.0033 in.)
Oil Control Ring-to-Groove Side Clearance
CV11-14, CV460-465 ......................................................... 0.036/0.186 mm (0.0014/0.0073 in.)
CV15, CV16, CV490-495 ................................................... 0.036/0.186 mm (0.0014/0.0073 in.)
Top Compression Ring End Gap
New Bore
CV11-14, CV460-465 ....................................................... 0.250/0.500 mm (0.010/0.020 in.)
CV15, CV16, CV490-495 ................................................. 0.28/0.51 mm (0.011/0.020 in.)
Used Bore (max.) ............................................................... 0.79 mm (0.031 in.)
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