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Galeo BR380JG-1
Komatsu Galeo BR380JG-1 User Manual
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Table of Contents
Table of Contents
11
Foreword
3
Safety Information
6
Introduction
8
Breaking in the New Machine
8
Necessary Information
9
Product Identification Number (Pin)/Machine Serial No. Plate
9
Engine Serial No. Plate and Position
9
Position of Service Meter
10
Table of Contents
11
Safety
16
Safety Labels
19
Positions of Safety Pictograms
20
Safety Labels
21
General Precautions
29
Safety Rules
29
If Abnormalities Are Found
29
Clothing and Personal Protective Items
29
Fire Extinguisher and First Aid Kit
29
Safety Features
29
Keep Machine Clean
30
On Operator's Platform
30
Handrails and Steps
31
Precautions When Working in High Places
31
Mounting and Dismounting
31
No People on Attachments
31
Crushing or Cutting Prevention
31
Prevention of Burns
32
Fire Prevention
32
Action if Fire Occurs
33
Precautions for Attachments
33
Unauthorized Modification
33
Safety at Worksite
33
Working on Loose Ground
34
Do Not Go Close to High-Voltage Cables
34
Ensure Good Visibility
34
Ventilation for Enclosed Areas
35
Checking Signalman's Signals and Signs
35
Be Careful about Asbestos Dust
35
Magnetic Separator
36
Precautions for Operation
37
Starting Engine
37
Checks before Starting Engine
37
Precautions When Starting
37
Precautions in Cold Areas
37
Operation
39
Check before Operation
39
Precautions When Changing Direction
39
Precautions When Traveling
39
Traveling on Slopes
40
Operations on Slopes
40
Precautions While in Operation
40
Operate Carefully on Snow
40
Parking Machine
41
Crushing Operation
42
Checks Around Machine
42
Turn Mode Selector Switch to Work Position
42
Ensure Safety While Operating in Tandem with Hydraulic Excavator
43
Checks of Crusher before Starting Operation
43
Precautions for Crushing Work
43
Emergency Stop to Ward off Dangers While in Crushing Work
44
Remove Foreign Material from Inside Crusher
44
Transportation
45
Loading and Unloading
45
Shipping
45
Battery
46
Battery Hazard Prevention
46
Starting with Booster Cable
47
Towing
48
When Towing
48
Precautions for Maintenance
49
Operation
49
Warning Tag
49
Keep Work Place Clean and Tidy
49
Appoint Leader When Working with Others
49
Stop Engine before Carrying out Inspection and Maintenance
49
Two Workers for Maintenance When Engine Is Running
50
Precautions for Conveyor Maintenance
50
Precautions When Carrying out Maintenance of Feeder, Crusher
51
Proper Tools
51
Personnel
51
Precautions When Mounting, Dismantling and Storing Attachments
51
Precautions for Work under Machine
51
Noise
52
Precautions When Using Hammer
52
Repair Welding
52
Removing Battery Terminal
52
Precautions When Using High-Pressure Grease to Adjust Track Tension
52
Do Not Disassemble Recoil Spring
53
Precautions with High-Pressure Oil
54
Handling High-Pressure Hoses
54
Waste Material
54
Compressed Air
54
Periodic Replacement of Safety Critical Parts
55
General View
57
General View of Machine
57
General View of Controls and Gauges
58
Explanation of Components
62
Machine Monitor
62
Switches
87
Fuel Control Dial
88
Starting Switch
88
Emergency Stop Switch
89
Horn Button
90
Mode Selector Switch
91
Radio Controller Selector Switch
91
Crusher Rotation Direction Selector Switch
92
Lamp Switch
92
Work Equipment Start Switch
92
(1-Touch Stop Switch)
93
Grizzly Feeder Start Switch
93
Grizzly Feeder Stop Switch
93
Jaw Crusher Start Switch
93
Jaw Crusher Stop Switch
93
Magnetic Separator Start Switch
93
Magnetic Separator Stop Switch
93
Primary Conveyor Start Switch
93
Work Equipment Stop Switch
93
Clearance Adjustment Selector Switch
94
Engine Stop Switch
94
Control Levers
96
Option-Related Switches
97
Cap, Cover with Lock
99
Revolving Warning Lamp
101
Electric Power Takeoff
102
Fusible Link
104
Controllers
104
Fuse
104
Tool Box
105
Travel Speed Selector Switch
94
Operation
106
Check before Starting Engine
106
Starting Engine
125
Operations and Checks after Starting Engine
129
Stopping Engine
134
Check after Stopping Engine
134
Machine Operation
135
Steering Machine
141
Operation of Work Equipment
143
Check after Finishing Work
152
Check and Confirmation of Jaw Crusher after Work
152
Locking
153
Run-In Operation of Jaw Crusher
154
Precautions When Operating Jaw Crusher
156
Efficient Use of Jaw Crusher
160
Scope of Works Using Mobile Crusher
166
Prohibitions for Operation
174
Precautions When Traveling up or Downhills
176
Transportation
177
Transportation Procedure
177
Loading, Unloading Work
177
Lifting Machine
183
Cold Weather Operation
184
Precautions for Low Temperature
184
After Completion of Work
186
After Cold Weather
186
Long-Term Storage
187
Before Storage
187
During Storage
187
After Storage
187
Starting Machine after Long-Term Storage
187
Troubleshooting
188
After Running out of Fuel
188
Phenomena that Are Not Failures
188
Method of Towing Machine
189
If Battery Is Discharged
190
Other Trouble
193
Guide to Maintenance
203
Outline of Service
205
Handling and Performance of Oil Clinic for Oil, Fuel, Coolant
205
Relating to Electric System
208
Outline of Hydraulic Equipment
208
Air-Bleeding from Hydraulic Circuit
209
Wear Parts
210
Wear Parts List
210
Jaw Crusher Related Parts
211
Primary Conveyor Related Parts
213
Recommended Fuel, Coolant and Lubricants
214
Recommended Brands, Recommended Quality for Products Other than Komatsu Genuine Oil
216
Standard Tightening Torques for Bolts and Nuts
217
Crusher Accessory Tools
217
Torque List
219
Periodic Replacement of Safety Critical Parts
220
Safety Critical Parts
220
Maintenance Schedule Chart
221
Change of Oil in Grizzly Feeder Vibrator Case
223
Check Engine Valve Clearance, Adjust
223
When Required
224
Replace Fuel Filter Cartridge
223
Service Procedure
223
Initial 250 Hours Service (First Maintenance for New Machine Only)
223
Initial 1000 Hours Service (First Maintenance for New Machine Only)
223
Check, Clean and Replace Air Cleaner Element
224
Clean Inside of Cooling System
229
Check and Tighten Track Shoe Bolt
232
Check and Adjust Track Tension
233
Inspection of Electric Heater
235
Check and Adjustment of Jaw Crusher
236
Check before Starting
267
Every 10 Hours Service
268
Every 100 Hours Service
269
Every 250 Hours Service
271
Every 500 Hours Service
275
Every 1000 Hours Service
280
Every 2000 Hours Service
284
Every 4000 Hours Service
286
Every 5000 Hours Service
287
Specifications
289
Attachments, Options
292
General Precautions
292
Precautions Related to Safety
292
Attachments, Options
293
Attachments, Options Chart
293
Method for Connecting Hydraulic Hoses for Options
293
Radio Control Unit
294
On Use of Radio Control Unit
294
Directions for Use
297
Remote Control Operation
301
Muck Discharge Conveyor
309
Procedure for Raising (Bending) Muck Discharge Conveyor
309
Procedure for Lowering Muck Discharge Conveyor
310
Greasing Muck Discharge Conveyor
313
Check and Adjustment of Muck Discharge Conveyor
314
Failures and Corrective Actions
316
Wearing Parts
318
Specifications
319
M-Type Chute
320
Method of Operation
320
Belt Conveyor Protective Plate
321
Grizzly Bar Opening
323
Handling Machines Equipped with Komtrax
324
Basic Precautions
324
Machines that Can Install Attachments
325
Names of Control Panel Switches
325
Hydraulic Power Takeoff Port
325
Attachment Port
326
Procedure for Connecting Options
327
Hydraulic Vibratory Sieve
329
Specification
329
General View
329
Cautions to be Noted for Safety
330
Connecting Method to Machine Body
330
Precautions During Operation
330
Hydraulic Secondary Conveyor
331
Specifications
331
General View
331
Inclined Leg Connecting Method
333
Lifting Method
334
Connecting Method to Machine Body
334
Precautions on Operation
334
Inspection, Maintenance and Adjustment
335
Troubles and Corrective Actions
337
Consumable Parts of Hydraulic Secondary Conveyor
339
Sprinkler
341
Explanations for Component Parts
341
How to Use Sprinkler
342
Inspection and Maintenance
345
Index
347
4
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Komatsu Galeo BR380JG-1 Specifications
General
Brand
Komatsu
Model
Galeo BR380JG-1
Category
Construction Equipment
Language
English
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