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TECHNICAL DATA - CARBURETOR 106

17.15Carburetor configuration (All 200 models) x

Danger

Loss of approval for road use and insurance coverage The motorcycle is authorized for public road traffic in the homologous

(reduced) version only.

– In the derestricted version, the motorcycle must be used only on closed off property remote from public road traffic.

400749-01

M/FT ASL Sea level

TEMP Temperature

ASO Idle air adjusting screw is open

IJ Idling jet

NDL Needle

POS Needle position from above

MJ Main jet

Does not apply to sand surfaces!

Table of Contents4
Means of Representation7
Important Information8
View of Vehicle10
- View of the Vehicle from the Left Front (Example)10
- View of the Vehicle from the Right Rear (Example)11
Location of Serial Numbers12
- Chassis Number12
- Type Label12
- Key Number (EXC, EXC SIX DAYS)12
- Engine Number12
- Fork Part Number12
- Shock Absorber Part Number13
Controls14
- Clutch Lever14
- Hand Brake Lever14
- Throttle Grip14
- Short Circuit Button (EXC, EXC SIX DAYS)14
- Short Circuit Button (XC-W/XC)15
- Emergency off Switch (200 EXC AUS)15
- Emergency off Switch (250/300 EXC AUS)15
- Electric Starter Button (300 EXC EU, 300 EXC SIX DAYS, 250/300 XC-W, 250/300 XC)15
- Electric Starter Button (250/300 EXC AUS)15
- Light Switch (EXC, EXC SIX DAYS)16
- Light Switch (XC-W)16
- Horn Button (EXC, EXC SIX DAYS)16
- Turn Signal Switch (EXC, EXC SIX DAYS)16
- Overview of Indicator Lamps (EXC, EXC SIX DAYS)16
Controls (All Exc/XC-W Models)17
- Speedometer17
- Speedometer Activation and Test17
- Tripmaster Switch17
- Setting Kilometers or Miles17
- Setting the Clock18
- Adjusting Speedometer Functions18
- Querying the Lap Time19
- Display Mode SPEED (Speed)19
- Display Mode SPEED/H (Service Hours)19
- Display Mode SPEED/CLK (Clock)20
- Display Mode SPEED/LAP (Lap Time)20
- Display Mode SPEED/ODO (Odometer)20
- Display Mode SPEED/TR1 (Trip Master 1)20
- Display Mode SPEED/TR2 (Trip Master 2)21
- Display Mode SPEED/A1 (Average Speed 1)21
- Display Mode SPEED/A2 (Average Speed 2)21
- Display Mode SPEED/S1 (Stop Watch 1)22
- Display Mode SPEED/S2 (Stop Watch 2)22
Controls24
- Fuel Tap24
- Opening the Filler Cap24
- Closing the Filler Cap24
- Choke (EXC AUS, XC-W/XC)24
- Choke (EXC EU, EXC SIX DAYS)25
- Shift Lever25
- Kickstarter25
- Foot Brake Lever26
- Side Stand26
- Steering Lock (EXC, EXC SIX DAYS)26
- Locking the Steering (EXC, EXC SIX DAYS)26
- Unlocking the Steering (EXC, EXC SIX DAYS)27
General Tips and Hints on Putting into Operation28
- Advice on First Use28
- Running in the Engine29
- Preparing the Vehicle for Difficult Operating Conditions29
- Preparations for Riding on Dry Sand29
- Preparations for Riding on Wet Sand30
- Preparations for Riding on Wet and Muddy Surfaces31
- Preparations for Riding at High Temperatures and Riding Slowly32
- Preparations for Riding at Low Temperatures and in Snow32
Riding Instructions33
- Checks before Putting into Operation33
- Starting33
- Starting up34
- Shifting, Riding34
- Braking34
- Stopping, Parking35
- Refueling35
Service Schedule37
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop37
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop (as Additional Order)38
- Important Checks and Maintenance Work to be Carried out by the Rider39
Maintenance Work on Chassis and Engine40
- Jacking up the Motorcycle40
- Removing the Motorcycle from the Work Stand40
- Checking the Basic Chassis Setting with the Rider's Weight40
- Compression Damping of Shock Absorber40
- Adjusting the High-Speed Compression Damping of the Shock Absorber40
- Adjusting the Low-Speed Compression Damping of the Shock Absorber41
- Adjusting the Rebound Damping of the Shock Absorber42
- Measuring the Sag of the Unloaded Rear Wheel43
- Checking the Static Sag of the Shock Absorber43
- Checking the Riding Sag of the Shock Absorber44
- Adjusting the Spring Preload of the Shock Absorber44
- Adjusting the Riding Sag45
- Removing the Shock Absorber45
- Installing the Shock Absorber46
- Checking the Basic Setting of the Fork46
- Adjusting the Compression Damping of the Fork46
- Adjusting the Rebound Damping of the Fork47
- Adjusting the Spring Preload of the Fork (EXC, EXC SIX DAYS, XC-W)48
- Bleeding the Fork Legs49
- Cleaning the Dust Boots of the Fork Legs49
- Loosening the Fork Protection49
- Positioning the Fork Protection49
- Checking the Play of the Steering Head Bearing50
- Adjusting the Play of the Steering Head Bearing50
- Removing the Fork Legs51
- Installing the Fork Legs52
- Removing the Fork Protector53
- Installing the Fork Protector53
- Removing the Front Fender53
- Installing the Front Fender53
Removing the Headlight Mask with the Headlight (EXC, EXC SIX DAYS)54
Refitting the Headlight Mask with the Headlight (EXC, EXC SIX DAYS)54
Removing the Start Number Plate (XC-W/XC)54
Installing the Start Number Plate (XC-W/XC)55
Handlebar Position55
Adjusting the Handlebar Position55
Checking the Play in the Throttle Cable56
Adjusting the Play in the Throttle Cable56
Checking the Chain for Dirt56
Cleaning the Chain56
Checking the Chain Tension57
Checking the Rear Sprocket/Engine Sprocket for Wear57
Checking Chain Wear57
Adjusting the Chain Tension58
Adjusting the Chain Guide59
Checking the Brake Discs60
Checking the Free Travel of the Hand Brake Lever60
Adjusting the Basic Position of the Hand Brake Lever (XC-W/XC)61
Adjusting Free Travel of Hand Brake Lever (EXC, EXC SIX DAYS)61
Checking the Front Brake Fluid Level61
Adding Front Brake Fluid62
Checking the Front Brake Linings62
Changing the Front Brake Linings63
Checking the Free Travel of the Foot Brake Lever64
Adjusting the Basic Position of the Foot Brake Lever65
Checking the Rear Brake Fluid Level65
Adding Rear Brake Fluid66
Checking the Rear Brake Linings66
Removing the Rear Brake Linings67
Installing the Rear Brake Linings67
Changing the Rear Brake Linings68
Removing the Front Wheel68
Installing the Front Wheel69
Removing the Rear Wheel70
Installing the Rear Wheel70
Checking the Tire Condition71
Checking the Tire Air Pressure72
Checking the Spoke Tension72
Engine Characteristic - Auxiliary Spring (All 250/300 Models)73
Engine Characteristic - Adjusting the Auxiliary Spring (All 250/300 Models)73
Removing the Battery74
250 EXC AUS/XC-W/XC, All 300 Models)74
Installing the Battery74
Recharging the Battery (250 EXC AUS/XC-W/XC, All 300 Models)74
Removing a Fuse (250 EXC AUS/XC-W/XC, All 300 Models)75
Replacing the Fuse (250 EXC AUS/XC-W/XC, All 300 Models)75
Checking the Headlight Setting (EXC, EXC SIX DAYS)76
Adjusting the Headlight Range (EXC, EXC SIX DAYS)76
Removing the Seat76
Mounting the Seat77
Removing the Fuel Tank77
Installing the Fuel Tank78
- Cooling System78
- Checking the Antifreeze and Coolant Level79
- Checking the Coolant Level79
- Draining the Coolant80
- Refilling with Coolant81
- Removing the Main Silencer82
- Installing the Main Silencer82
- Glass Fiber Yarn Filling of Main Silencer82
- Removing the Glass Fiber Yarn Filling of the Main Silencer82
- Installing the Glass Fiber Yarn Filling of the Main Silencer83
- Changing the Glass Fiber Yarn Filling of the Main Silencer83
- Removing the Air Filter Box Lid83
- Installing the Air Filter Box Lid83
- Removing the Air Filter83
- Installing the Air Filter84
- Cleaning the Air Filter84
- Adjusting the Basic Position of the Clutch Lever85
- Checking the Fluid Level of the Hydraulic Clutch85
- Changing the Hydraulic Clutch Fluid86
- Checking the Basic Position of the Shift Lever87
- Adjusting the Basic Position of the Shift Lever87
- Carburetor87
- Carburetor - Adjusting the Idle Speed88
- Emptying the Carburetor Float Chamber89
- Checking the Gear Oil Level90
- Changing the Gear Oil90
- Draining the Gear Oil91
- Refilling with Gear Oil91
- Adding Gear Oil92
Troubleshooting93
Cleaning95
- Cleaning the Motorcycle95
Storage96
- Putting into Operation after Storage96
Technical Data - Engine97
- 125 Exc Eu, 125 Exc Six Days Eu97
- 150 XC Usa97
- All 200 Models98
- All 250 Models98
- All 300 Models99
- Capacity - Gear Oil100
- Capacity - Coolant100
Technical Data - Engine Tightening Torques101
- All 125/150/200 Models101
- All 250/300 Models101
Technical Data - Carburetor103
- 125 Exc Eu, 125 Exc Six Days Eu103
- 150 XC Usa103
- 200 Exc Eu103
- 200 Exc aus103
- 200 XC-W Usa104
- 250 Exc Eu, 250 Exc Six Days Eu104
- 250 Exc aus104
- 250 XC Eu/Usa104
- 250 XC-W Usa105
- 300 Exc Eu, 300 Exc Six Days Eu105
- 300 Exc aus105
- 300 XC Eu/Usa, 300 XC-W Usa105
- Carburetor Configuration (125 EXC EU, 125 EXC SIX DAYS EU)106
- Carburetor Configuration (150 XC USA)107
- Carburetor Configuration (All 200 Models)108
- Carburetor Configuration (250 EXC EU, 250 EXC SIX DAYS EU, 250 EXC AUS, 250 XC-W USA)109
- Carburetor Configuration (250 XC EU/USA)110
- Carburetor Configuration (All 300 Models)111
- General Carburetor Configuration112
Technical Data - Chassis113
- Lighting Equipment114
- Tires114
- Capacity - Fuel114
Technical Data - Fork115
- All 125/200 Models115
- 150 XC Usa115
- All 250/300 EXC/XC-W Models116
- 250/300 XC116
Technical Data - Shock Absorber117
- All 125/200 Models117
- 150 XC Usa117
- All 250/300 EXC/XC-W Models118
- 250/300 XC118
Technical Data - Tightening Torques for Chassis120
Wiring Diagram123
- Wiring Diagram (125 EXC EU, 125 EXC SIX DAYS EU, 200 EXC EU, 200 EXC AUS, 250 EXC EU, 250 EXC SIX DAYS EU)123
- Wiring Diagram (250/300 EXC AUS, 300 EXC EU, 300 EXC SIX DAYS EU)126
- Wiring Diagram (150 XC USA, 200 XC-W USA)128
- Wiring Diagram (250/300 XC-W, 250/300 XC)130
Substances132
Auxiliary Substances134
Standards136
Index137

Brand	KTM
Model	200 EXC EU 2010
Category	Motorcycle
Language	English

KTM 200 EXC EU 2010 User Manual

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