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2013 450 EXC SIX DAYS EU
KTM 2013 450 EXC SIX DAYS EU User Manual
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OWNER'S
MANUAL
2013
450
EXC
EU
450
EXC
AUS
450
EXC
SIX
DAYS
EU
450
XC-W
USA
500
EXC
EU
500
EXC
AUS
500
EXC
SIX
DAYS
EU
500
XC-W
USA
Art.
no.
3211864en
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (All XC-W Models)
15
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (All XC-W Models)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AUS)
16
Electric Starter Button (EXC AUS)
17
Electric Starter Button (EXC EU, EXC SIX DAYS, XC-W)
17
Overview of Indicator Lamps (All EXC Models)
17
Overview of Indicator Lamps (All XC-W Models)
17
Speedometer
18
Overview
18
Activation and Test
18
Tripmaster Switch
18
Setting Kilometers or Miles
18
Setting the Clock
19
Adjusting the Speedometer Functions
19
Querying Lap Time
20
Display Mode SPEED (Speed)
20
Display Mode SPEED/H (Operating Hours)
20
Display Mode SPEED/CLK (Clock)
21
Display Mode SPEED/LAP (Lap Time)
21
Display Mode SPEED/ODO (Odometer)
21
Display Mode SPEED/TR1 (Trip Master 1)
21
Display Mode SPEED/TR2 (Trip Master 2)
22
Display Mode SPEED/A1 (Average Speed 1)
22
Display Mode SPEED/A2 (Average Speed 2)
22
Display Mode SPEED/S1 (Stop Watch 1)
23
Display Mode SPEED/S2 (Stop Watch 2)
23
6.15.19 Table of Functions
23
6.15.20 Table of Conditions and Menu Activation
24
Opening Filler Cap
24
Closing Filler Cap
24
Idle Speed Adjusting Screw
25
Shift Lever
25
Kick Starter
25
Foot Brake Lever
26
Side Stand
26
Steering Lock (All EXC Models)
26
Locking the Steering (All EXC Models)
26
Unlocking the Steering (All EXC Models)
27
7 Preparing for Use
28
Advice on First Use
28
Running-In the Engine
29
Preparing the Vehicle for Difficult Riding Conditions
29
Preparing for Rides on Dry Sand
30
Preparing for Rides on Wet Sand
30
Preparing for Rides on Wet and Muddy Surfaces
31
Preparing for Rides at High Temperature and Slow Speed
31
Preparing for Rides at Low Temperature or in Snow
31
8 Riding Instructions
32
Checks and Maintenance Work When Preparing for Use
32
Starting
32
Starting off
33
Shifting, Riding
33
Braking
33
Stopping, Parking
34
Transport
34
Refueling
35
9 Service Schedule
36
Service Work (as Additional Order)
37
10 Tuning the Chassis
38
Checking the Basic Suspension Setting against the Rider's Weight
38
Compression Damping of Shock Absorber
38
Adjusting the Low-Speed Compression Damping of the Shock Absorber
38
Adjusting the High-Speed Compression Damping of the Shock Absorber
39
Adjusting the Rebound Damping of the Shock Absorber
39
Measuring Rear Wheel Sag Unloaded
40
Checking the Static Sag of the Shock Absorber
40
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Spring Preload of the Shock Absorber
41
Adjusting the Riding Sag
41
Checking Basic Setting of Fork
42
Adjusting the Compression Damping of the Fork
42
Adjusting the Rebound Damping of the Fork
43
Adjusting the Spring Preload of the Fork (EXC EU, EXC AUS, All XC-W Models)
44
Handlebar Position
44
Adjusting Handlebar Position
44
11 Service Work on the Chassis
46
Raising the Motorcycle with the Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
46
Loosening the Fork Protector
47
Positioning the Fork Protection
47
Removing the Fork Legs
47
Installing the Fork Legs
48
Removing the Fork Protector
49
Installing the Fork Protector
49
Removing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
49
Removing the Lower Triple Clamp (EXC SIX DAYS)
50
Installing the Lower Triple Clamp (EXC EU, EXC AUS, All XC-W Models)
51
Installing the Lower Triple Clamp
53
Exc Six Days)
53
Checking the Steering Head Bearing Play
54
Adjusting the Play of the Steering Head Bearing (EXC EU, EXC AUS, All XC-W Models)
55
Adjusting the Play of the Steering Head Bearing (EXC SIX DAYS)
55
Greasing the Steering Head Bearing
56
Removing the Front Fender
56
Installing the Front Fender
56
Removing the Shock Absorber
56
Installing the Shock Absorber
57
Removing the Seat
57
Mounting the Seat
57
Removing the Air Filter Box Lid
57
Installing the Air Filter Box Lid
58
Removing the Air Filter
58
Installing the Air Filter
58
Cleaning the Air Filter and Air Filter Box
59
Sealing the Air Filter Box
59
Removing Main Silencer
59
Installing the Main Silencer
60
Changing the Glass Fiber Yarn Filling of the Main Silencer
60
Removing the Fuel Tank
61
Installing the Fuel Tank
62
Checking for Chain Dirt Accumulation
63
Cleaning the Chain
63
Checking the Chain Tension
64
Adjusting the Chain Tension
64
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
65
Adjusting the Chain Guide
67
Checking the Frame
67
Checking the Swingarm
67
Checking the Throttle Cable Routing
68
Checking the Rubber Grip
68
Additionally Securing the Rubber Grip
68
Adjusting the Basic Position of the Clutch Lever
69
Checking/Correcting the Fluid Level of the Hydraulic Clutch
69
Changing the Hydraulic Clutch Fluid
69
Removing the Engine Guard (EXC SIX DAYS, EXC AUS)
70
Installing the Engine Guard (EXC SIX DAYS, EXC AUS)
70
12 Brake System
71
Checking Free Travel of Hand Brake Lever
71
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
71
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
71
Checking the Brake Discs
72
Checking the Front Brake Fluid Level
72
Adding Front Brake Fluid
72
Checking the Front Brake Linings
73
Changing the Front Brake Linings
73
Checking the Free Travel of Foot Brake Lever
75
Adjusting the Basic Position of the Foot Brake Lever
75
Checking the Rear Brake Fluid Level
76
Adding Brake Fluid to the Rear Brake Circuit
76
Checking the Rear Brake Linings
77
Changing the Rear Brake Linings
78
13 Wheels, Tires
80
Removing the Front Wheel
80
Installing the Front Wheel
80
Removing the Rear Wheel
81
Installing the Rear Wheel
81
Checking the Tire Condition
82
Checking Tire Air Pressure
83
Checking Spoke Tension
83
14 Electrical System
85
Removing the Battery
85
Installing the Battery
85
Charging the Battery
85
Changing the Main Fuse
86
Changing the Fuses of Individual Power Consumers
87
Changing the Fuse of the Radiator Fan
88
Removing Headlight Mask with Headlight
89
Refitting the Headlight Mask with the Headlight
89
Changing the Headlight Bulb
89
Changing the Turn Signal Bulb
90
Checking the Headlight Setting
91
Adjusting the Headlight Range
91
Changing the Speedometer Battery
91
15 Cooling System
93
Checking the Antifreeze and Coolant Level
93
Checking the Coolant Level
94
Draining the Coolant
94
Refilling Coolant
95
16 Tuning the Engine
96
Checking the Play in the Throttle Cable
96
Adjusting the Play in the Throttle Cable
96
Adjusting the Idle Speed
97
Checking the Basic Position of the Shift Lever
97
Adjusting the Basic Position of the Shift Lever
97
17 Service Work on the Engine
98
Changing the Fuel Screen
98
Checking the Engine Oil Level
98
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
99
Adding Engine Oil
101
18 Cleaning, Care
102
Cleaning the Motorcycle
102
Checks and Maintenance Steps for Winter Operation
103
19 Storage
104
Preparing for Use after Storage
104
20 Troubleshooting
105
21 Blink Code
107
22 Technical Data
109
Engine
109
Engine Tightening Torques
109
Capacities
111
Capacity - Engine Oil
111
Capacity - Coolant
111
Capacity - Fuel
111
Chassis
111
Electrical System
112
Tires
112
Fork
113
EXC EU, EXC AUS, All XC-W Models
113
Exc Six Days
113
Shock Absorber
114
Chassis Tightening Torques
114
23 Substances
116
24 Auxiliary Substances
118
25 Standards
120
Index
121
5
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KTM 2013 450 EXC SIX DAYS EU Specifications
General
Brand
KTM
Model
2013 450 EXC SIX DAYS EU
Category
Motorcycle
Language
English
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