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350 XC-F 2021
KTM 350 XC-F 2021 User Manual
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10
TUNING
THE
CHASSIS
50
Info
Make
sure
the
cables
and
wiring
are
positioned
cor-
rectly.
–
Position
the
handlebar
clamp.
–
Mount
screws
1
but
do
not
tighten
yet.
–
First
bolt
the
handlebar
clamp
with
screws
1
onto
the
longer,
higher
side
of
the
handlebar
supports
so
that
both
parts
touch.
–
Tighten
screws
1
evenly.
Guideline
Screw,
handlebar
clamp
M8
20
Nm
(14.8
lbf
ft)
Finishing
work
–
Mount
the
handlebar
cushion.
51
53
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
9
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
11
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Engine Number
15
Fork Article Number
15
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Switch-Off Button
17
Start Button
18
Combination Switch
18
Overview of Indicator Lamps
18
Service Hour Counter
19
Opening Fuel Tank Filler Cap
19
Closing the Fuel Tank Filler Cap
20
Cold Start Button
21
Idle Speed Adjusting Screw
22
Shift Lever
22
Foot Brake Lever
23
Plug-In Stand (All SX-F Models)
23
Side Stand (All XC-F Models)
23
Factory Start (XC-F US KAILUB RUSSELL)
24
Preparing for Use 7
25
Advice on Preparing for First Use
25
Running in the Engine
26
Starting Power of Lithium-Ion Batteries at Low Temperatures
26
Preparing the Vehicle for Difficult Operating Conditions
27
Preparing the Vehicle for Riding on Dry Sand
27
Preparing the Vehicle for Riding on Wet Sand
28
Preparing the Vehicle for Rides on Wet and Muddy Circuits
28
Preparing Vehicle for High Temperatures or Slow Riding
29
Preparing the Vehicle for Low Temperatures or Snow
29
Riding Instructions
30
Checks and Maintenance Measures When Preparing for Use
30
Starting the Vehicle
30
Activating Launch Control
31
Activating Traction Control
32
Activating the Factory Start (XC-F US KAILUB RUSSELL)
32
Starting off
33
Shifting, Riding
33
Applying the Brakes
34
Stopping, Parking
34
Transporting
35
Refueling
35
Service Schedule 9
37
Additional Information
37
Required Work
37
Recommended Work
38
10 Tuning the Chassis
40
Checking the Basic Chassis Setting with Rider's Weight
40
Air Suspension XACT 5548
40
Compression Damping of the Shock Absorber
41
Adjusting the Low-Speed Compression Damping of the Shock Absorber
41
Adjusting the High-Speed Compression Damping of the Shock Absorber
42
Adjusting the Rebound Damping of the Shock Absorber
43
Measuring the Dimension of the Rear Wheel Unloaded
43
Checking the Static Sag of the Shock Absorber
44
Checking the Riding Sag of the Shock Absorber
45
Adjusting the Spring Preload of the Shock Absorber
45
Adjusting the Riding Sag
46
Checking the Basic Setting of the Fork
47
Adjusting the Fork Air Pressure
48
Adjusting the Compression Damping of the Fork
49
Adjusting the Rebound Damping of the Fork
50
Handlebar Position
51
Adjusting the Handlebar Position
51
Service Work on the Chassis 11
53
Raising the Motorcycle with a Lift Stand
53
Removing the Motorcycle from the Lift Stand
53
Bleeding the Fork Legs
54
Cleaning the Dust Boots of the Fork Legs
54
Removing the Fork Protector
55
Installing the Fork Protector
55
Removing Motor Guard (XC-F US KAILUB RUSSELL)
55
Installing the Motor Guard (XC-F US KAILUB RUSSELL)
56
Removing the Fork Legs
56
Installing the Fork Legs
57
Removing the Lower Triple Clamp
58
Installing the Lower Triple Clamp
59
Checking Steering Head Bearing Play
62
Adjusting the Steering Head Bearing Play
63
Lubricating the Steering Head Bearing
64
Removing the Start Number Plate
64
Installing the Start Number Plate
65
Removing Front Fender
65
Installing Front Fender
66
Removing the Shock Absorber
66
Installing the Shock Absorber
67
Removing the Seat
69
Mounting the Seat
70
Removing the Air Filter Box Cover
70
Installing the Air Filter Box Cover
71
Removing the Air Filter
71
Cleaning the Air Filter and Air Filter Box
72
Installing the Air Filter
73
Preparing Air Filter Box Cover for Securing
73
Removing the Main Silencer
73
Installing the Main Silencer
74
Changing the Glass Fiber Yarn Filling of the Main Silencer
75
Removing the Fuel Tank
77
Installing the Fuel Tank
79
Checking for Chain Dirt Accumulation
81
Cleaning the Chain
81
Checking the Chain Tension
82
Adjusting the Chain Tension
82
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
83
Checking the Frame
86
Checking the Link Fork
86
Checking the Throttle Cable Routing
86
Checking the Rubber Grips
87
Adjusting the Basic Position of the Clutch Lever
87
Checking/Correcting the Fluid Level of the Hydraulic Clutch
88
Changing the Hydraulic Clutch Fluid
89
Brake System 12
91
Checking the Free Travel of the Hand Brake Lever
91
Adjusting the Basic Position of the Hand Brake Lever
91
Checking the Brake Discs
91
Checking the Front Brake Fluid Level
92
Adding Front Brake Fluid
93
Checking the Front Brake Linings
94
Changing the Brake Linings of the Front Brake
94
Checking the Free Travel of Foot Brake Lever
97
Adjusting the Basic Position of the Foot Brake Lever
97
Checking the Rear Brake Fluid Level
98
Adding Rear Brake Fluid
98
Checking the Brake Linings of the Rear Brake
100
Changing the Rear Brake Linings
100
Wheels, Tires 13
103
Removing the Front Wheel
103
Installing the Front Wheel
104
Removing the Rear Wheel
105
Installing the Rear Wheel
106
Checking the Tire Condition
107
Checking Tire Pressure
108
Checking the Spoke Tension
108
14 Electrical System
110
Removing the 12-V Battery
110
Installing the 12-V Battery
110
Charging the 12-V Battery
111
Changing Main Fuse
112
Diagnostics Connector
113
15 Cooling System
114
Checking the Antifreeze and Coolant Level
114
Checking the Coolant Level
115
Draining the Coolant
115
Refilling Coolant
116
Changing the Coolant
117
16 Tuning the Engine
118
Checking the Play in the Throttle Cable
118
Adjusting the Play in the Throttle Cable
118
Adjusting the Characteristic Map of the Throttle Response
120
Changing the Mapping
121
Adjusting the Idle Speed
121
Programming the Throttle Valve Position
122
Checking the Basic Position of the Shift Lever
123
Adjusting the Basic Position of the Shift Lever
123
17 Service Work on the Engine
124
Changing the Fuel Screen
124
Checking the Engine Oil Level
126
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
126
Adding Engine Oil
129
18 Cleaning, Care
130
Cleaning the Motorcycle
130
19 Storage
132
Preparing for Use after Storage
133
20 Troubleshooting
134
21 Blink Code
136
22 Technical Data
138
Engine
138
Engine Tightening Torques
139
Capacities
141
Engine Oil
141
Coolant
141
Fuel
141
Chassis
141
Electrical System
142
Tires
142
Fork
142
Sx-F Eu
142
Sx-F Us
143
All XC-F Models
143
Shock Absorber
144
Sx-F Eu
144
Sx-F Us
144
All XC-F Models
145
Chassis Tightening Torques
146
Substances 23
149
Auxiliary Substances 24
151
Standards 25
153
26 Index of Special Terms
154
List of Abbreviations 27
155
28 List of Symbols
156
Yellow and Orange Symbols
156
Index
157
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KTM 350 XC-F 2021 Specifications
General
Brand
KTM
Model
350 XC-F 2021
Category
Motorcycle
Language
English
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