Name: KTM 525 XC ATV 2008
Brand: KTM
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OWNER'S MANUAL 2008

450 XC ATV

525 XC ATV

ART. NO. 3211251en

Table of Contents4
Means of Representation6
Important Notes7
- Overview of Warning Labels10
View of Vehicle12
- Vehicle View, Front Left12
- View of Vehicle, Rear Right13
Location of Serial Numbers14
- Chassis Number14
- Type Label14
- Key Number14
- Engine Number14
- Setting Number, Front Shock Absorber14
- Setting Number, Rear Shock Absorber15
Operating Elements16
- Clutch Lever16
- Reverse Gear Release Lever16
- Hand Brake Lever, Parking Brake16
- Throttle Lever16
- Light Switch17
- ENG. STOP Switch17
- Electric Starter Button17
- Ignition Switch17
- Indicator Lamp Overview17
- Emergency off Switch with Rip Cord18
- Opening Filler Cap18
- Closing Filler Cap18
- Fuel Tap18
- Choke19
- Hot Start Button19
- Shift Lever19
- Foot Brake Pedal19
Tips on Putting into Operation20
- Advice on First Use20
- Running in the Engine21
Riding Instructions22
- Checks before Putting into Operation22
- Starting22
- Starting up23
- Shifting23
- Shifting to Reverse Gear24
- Disengaging Reverse Gear24
- Braking24
- Riding25
- Riding in Bends25
- Riding Downhill26
- Riding Uphill26
- Riding Perpendicular to the Slope27
- Turning on Slopes27
- Riding through Water27
- Switching off the Engine28
- Stopping, Parking28
- Refueling29
Greasing and Service Table30
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop30
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)31
- Important Checks and Maintenance Work to be Carried out by the Rider31
Basic Information on Changing the Chassis Settings33
Jacking up the Vehicle33
Removing the Vehicle from the Work Stand33
Maintenance on Chassis and Engine33
Adjusting Front Shock Absorber Compression Damping33
Adjusting Front Shock Absorber Rebound Damping34
Adjusting Front Shock Absorber Cross over35
Adjusting Front Shock Absorber Spring Preload35
Adjusting Rear Shock Absorber Compression Damping36
Adjusting Rear Shock Absorber Rebound Damping37
Adjusting Rear Shock Absorber Spring Preload38
Removing the Rear Shock Absorber39
Installing the Rear Shock Absorber39
Toe, Checking39
Adjusting the Toe40
Checking/Adjusting Camber42
Fork Offset43
Adjusting the Fork Offset43
Toe Width of Rear Axle43
Adjusting the Toe Width of Rear Axle43
Handlebar Position44
Adjusting Handlebar Position45
Checking Play in Gas Bowden Cable45
Adjusting Play in Gas Bowden Cable46
Checking the Play in the Bowden Cable Using the Reverse Gear Release Lever46
Adjusting the Play in the Bowden Cable Using the Reverse Gear Release Lever46
Checking Chain Dirt47
Cleaning the Chain47
Checking the Chain Tension47
Checking Rear Sprocket / Engine Sprocket for Wear47
Checking Chain Wear48
Adjusting Chain Tension48
Greasing the Rear Wheel Eccentric Element49
Checking Brake Discs49
Checking Free Play of Hand Brake Lever50
Adjusting Basic Position of Handbrake Lever50
Checking Front Brake Fluid Level50
Topping up the Front Brake Fluid51
Checking the Front Brake Linings51
Removing Front Brake Linings52
Mounting Front Brake Linings52
Changing the Front Brake Linings53
Checking Free Play of Foot Brake Lever54
Adjusting Basic Position of Footbrake Lever54
Checking Rear Brake Fluid Level54
Topping up Brake Fluid of Front Brake55
Checking Rear Brake Linings56
Removing Rear Brake Linings56
Mounting Rear Brake Linings57
Changing Rear Brake Linings57
Removing Wheel/Wheels58
Mounting Wheel/Wheels58
Tire Condition Checking59
Checking Tire Air Pressure59
Removing the Battery59
Installing the Battery60
Recharging the Battery60
Changing the Fuses of Individual Power-Consuming Components61
Changing Main Fuse61
Ignition Curve Plug Connection62
Removing the Seat63
Mounting the Seat63
- Removing the Radiator Spoiler63
- Installing the Radiator Spoiler64
- Removing the Front Cover64
- Installing the Front Cover64
- Removing the Front Trim65
- Installing the Front Trim65
- Removing the Rear Fender65
- Installing the Rear Fender66
- Removing the Engine Guard67
- Installing the Engine Guard67
- Removing the Air Filter67
- Installing the Air Filter68
- Cleaning Air Filter68
- Adjusting Basic Position of Clutch Lever68
- Checking Fluid Level of Hydraulic Clutch68
- Cooling System69
- Radiator Fan69
- Checking Antifreeze and Coolant Level69
- Checking the Coolant Level70
- Draining Coolant70
- Filling Coolant / Bleeding Cooling System71
- Carburetor - Idle72
- Carburetor - Adjusting Idle73
- Emptying the Carburetor Float Chamber74
- Checking Engine Oil Level74
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens75
- Draining Engine Oil, Cleaning Oil Screens75
- Removing the Oil Filter76
- Mounting Oil Filter77
- Filling up with Engine Oil77
- Topping up Engine Oil78
Changing Ignition Curve63
Troubleshooting79
Cleaning81
- Cleaning the Vehicle81
Storage82
- Putting the Vehicle into Operation after Storage82
Technical Data - Engine83
- Capacity - Engine Oil83
- Capacity - Cooling Liquid84
Technical Data - Engine Tightening Torques85
Technical Data - Carburetor87
- 450/525 XC Atv87
Technical Data - Chassis88
- Lighting Equipment89
- Tires89
- Capacity - Fuel89
Technical Data - Front Shock Absorber90
Technical Data - Rear Shock Absorber91
Technical Data - Chassis Tightening Torques92
Wiring Diagram94
- 450/525 XC Atv94
Substances97
Auxiliary Substances99
Standards100
Index101

Brand	KTM
Model	525 XC ATV 2008
Category	Offroad Vehicle
Language	English

KTM 525 XC ATV 2008 User Manual

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KTM 525 XC ATV 2008 Specifications

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